background image

 

START UP CHECK OUT 

 

Voltage Check 

 

 

Measure the voltage of the incoming power and confirm that it matches the 
voltage on the placard on the inside of the control panel door 

 

Air Bubbles / Water Level Control 

 

 

The water level control system functions by pumping air from the control 
panel into the bottom of the pulper tank.  As the water level increases, the 
pressure in this airline increases proportionally.  The pressure switch 
monitors this airline pressure and turns the fresh water fill valve on when 
the water level is low.   At start up, it is good practice to check the 
inside of the tank to make sure that there is a flow of air bubbles into the 
tank.  The air enters the tank through the drainpipe before the drain valve. 
 

 

The proper adjustment of the water level 
control system must be made before the unit 
can operate properly.  The photo shows the 
cutting mechanism of the Super 60.  The 
level indicated by the line, about 1 inch 
above the cutting mechanism, is the level 
to which the pulper should fill before 
starting the unit.  The pressure control 
switch should be adjusted, such that, when 
the pulper stops filling, the water level 
is within one-quarter inch of this line. 

 
 

 
 

The lid switches must be functioning and the lids closed for the water level system 
to operate. If you cannot get the system to start filling refer to the lid switch 
section for probable cause. 

 
 
The photo shows the pressure switch 
located in the control panel.  The 
adjusting screw on the pressure switch is 
rotated counter-clockwise to raise the 
water level set point, and vice versa.  
One-quarter turn of this adjustment screw 
will change the level set point by 
approximately one inch.  When the pulper 
fills to the pre-set water level, the 
green start push button will illuminate, 
indicating that the pre fill level has 
been reached and the pulper is ready. 

Summary of Contents for SPC-60 Series

Page 1: ...Somat Company Division of ITW Food Equipment Group LLC 165 Independence Court Lancaster Pennsylvania 17601 Telephone 717 397 5100 Facsimile 717 291 0877 SPC 60 Service Training Manual ...

Page 2: ...TABLE OF CONTENTS General Description Installation Inspection Start up Chemical Pump Difference between close couple and remote units NOTE For extractor and pumps refer to classic line manual ...

Page 3: ...s the work required for both pulping and pumping The slurry flow from the pulper to the extractor is about 100 gallons per minute The slurry is piped to the Hydra extractor which is a screw press that separates the solids from the liquids in the slurry flow The solids are carried upwards through the screen barrel by the screw and delivered to the discharge chute for depositing into the waste conta...

Page 4: ...e bottom of the pulper shell at the end opposite the fresh water connections When installing the drainpipe ensure that the pipe is level or steadily falling Never position the drainpipe such that it runs up hill at any location The drainpipe should run to a floor sink Use of an elbow at the drain end of the pipe is recommended to divert the pulper drainage downward The system overflow is internall...

Page 5: ... be contained within this 1 Sealtite Also there is a 3 8 diameter polyethylene tubing which carries air for the water level control system This piece of tubing is also run inside this 1 Sealtite along with the wiring This Sealtite can be run the entire distance from the pulper to the control panel or if desired it can be run to a junction box and the run can be completed with rigid conduit Within ...

Page 6: ...selector switch is in the Run Position 4 Flip the locking lever to release the red stop button The pulper will pre fill with water 5 When the pulper is pre filled the green button will illuminate 6 Press the green button to start the Pulper The Pushbutton Station may be located under the table on the wall or if specified may be installed into the control panel door ...

Page 7: ...operate properly The photo shows the cutting mechanism of the Super 60 The level indicated by the line about 1 inch above the cutting mechanism is the level to which the pulper should fill before starting the unit The pressure control switch should be adjusted such that when the pulper stops filling the water level is within one quarter inch of this line The lid switches must be functioning and th...

Page 8: ...n the pulper and the extractor Just below the extractor access door The return pump sits vertically within this shrouded area with the motor fan facing upward The proper direction of rotation is counter clockwise as viewing the motor fan from above Amperage Draw of Motors When the pulper is operating the amperage draw of each of the motors goes a long way in telling whether the unit is installed a...

Page 9: ... keeper The sensing range is very small 3mm If in need of adjustment care must be taken not to raise the sensor too high or the latch will come in contact with the sensor If this should happen and it is damaged it will fail and require replacing Refer to the exploded view section for further clarification if needed 3 UDT lid switch Magnetic inductive proximity sensor The UDT Under Dish Table model...

Page 10: ...here is an additional manual switch to turn off the pump should the user not wish to inject any chemicals Extractor Overflow The overflow port on the extractor should not come into play during normal operations The return pump is sized to have the capability to return more water from the extractor shell than the pulper is capable of delivering to it Consequently the water level in the extractor sh...

Page 11: ... 2 which is the factory setting If the waste stream has an abnormally high volume of mushy food wastes mashed potatoes custards etc the overflow rate may have to be increased Conversely if the waste stream contains only disposable plastics and paper the overflow rate may reduce to 1 Refer to the photo for adjusting the overflow The number is roughly the volume of overflow in gallons per minute If ...

Page 12: ...s Screw Hex Head 3 8 16 X 1 Lg S S 4 Washer Lock 3 8 Split S S 4 VIBRATION ISOLATOR Rubber 16200 4 Attaching Parts Screw Hex Head 3 8 16 X 1 Lg S S 4 Washer Lock 3 8 Split S S 4 LID LATCH 35100 1 LID HANDLE 35220 1 LID GASKET 53410 1 LID STOP 84770 1 LIMIT SWITCH Magnetic Proximity 54999 1 1 MAGNET 55007 1 TRAY ONLY Curtain 23011 1 Tray Gasket 33915 1 Recommended Spare Parts SS Stainless Steel ...

Page 13: ... 1 Shock Arrestor 1 2 11303 1 Solenoid Valve 1 2 64710 2 1 DRAIN ASSEMBLY Drain Valve 2 64840 1 WATER LEVEL CONTROL Snubber 59998 1 Diaphragm Check Valve order by description 1 Recommended Spare Parts SS Stainless Steel SP 60 Cutting Mechanism Security Ring Rotating Blade Impeller Pumping Vanes Stationary Blade ...

Page 14: ... Parts Screw Hex Head 3 8 24 X 1 2 Lg S S 3 Washer Flat 3 8 S S 3 Washer Lock 3 8 Split S S 3 Stationary Blade 80988 3 Attaching Parts Screw Flat Head 1 4 20 X 1 Lg S S 6 Nut Self Locking 1 4 20 S S 6 Impeller 86600 1 1 Attaching Parts Screw Hex Head 3 8 16 X 3 4 Lg S S 1 Washer Lock 3 8 Split S S 1 Washer Flat 3 8 Special S S 89201 1 Key 1 4 x 1 4 x 1 1 Recommended Spare Parts ...

Page 15: ...he throttling valve will be located near the extractor in the return line adjust valve while monitoring amps of the return pump motor On multiple units the throttling valve will be located near pulpers in the return line adjust to obtain good trough flow and the desired overflow at extractor Special attention to not over amping motors Pressure switch These units will have a dual switch in them The...

Reviews: