Somat DH-100 Operation Manual Download Page 3

 

SOMAT COMPANY MANUFACTURES WARRANTY  

SOMAT COMPANY warrants each new product manufactured by it to be free from defects in 
material and workmanship under normal use and service for a period of one (1) year from the date 
of initial startup or 18 months from date of shipment, whichever occurs first. "Normal use and 
service", with respect to Pulpers, Food Grinders, Dehydrators, Hydra-Extractors, Waste Handling 
and Processing Systems, shall mean the handling only of waste items of the types approved by 
SOMAT

®

 therefore and within the 

LIMITATIONS THEREIN

 set forth, its obligation under this 

warranty being limited to repairing or replacing any part or parts thereof, free of charge 

INCLUSIVE

 

of labor to remove and replace, f.o.b. factory from which shipped. This warranty shall not apply to 
any product or part which shall have been repaired or altered by any person not employed or 
retained by SOMAT

®

, so as in the judgment of SOMAT

®

 to affect its operation and reliability, nor 

which has been installed, operated, or maintained contrary to SOMAT

®

 OPERATION or 

PREVENTIVE MAINTENANCE INSTRUCTION MANUALS or to other written instructions or drawings 
approved by SOMAT

®

, nor which has been subject to misuse, negligence, or accident.  This 

warranty shall not apply should the SOMAT

®

 System be initially started up without a duly 

authorized SOMAT

®

 representative present. 

 
Except as herein expressly stated, no warranty, expressed, implied or by law, (including but not limited 
to any implied warranty of merchantability or fitness for a particular purpose), is made by SOMAT; and 

in any event SOMAT’S liability, whether in contract, tort, strict liability, or under any warranty, or 

otherwise, shall not exceed the purchase price received by it and shall in no event include any 
consequential, incidental, punitive or other special damages. No change in this warranty and limitation 
of liability and substitute therefore (whether incorporated in a purchase order or otherwise) shall be 
effective unless specifically set forth in a written instrument signed by an officer of SOMAT

®

STANDARD EQUIPMENT WARRANTY EXCEPTIONS 

Warranty work is for defective parts or workmanship on Somat original equipment and 

does not cover wear items, cleaning, or problems resulting from improper use by the end user. Any 
cutting blade, rotating blade, impact bar, sizing ring, or any other cutting mechanism part damaged 
due to improper waste materials or any cutting mechanism part that has been worn due to misuse 
may not be covered under Somat warranty. Any motor, solenoid valve, electrical panel, junction 
box, or any electrical device in Somat equipment that has been damaged by water, improper 
installation, electrical short from surges or storm related strikes may not be covered under Somat 
warranty. Extractor screws and screens will not be warranted for wear. Defective or workmanship 
related extractor parts must be submitted to Somat for verification before credit will be issued. Line 
clogs that are resultant of improper feeding, clogs due to improper line installation, leaks in areas 
that Somat did not fabricate (i.e. table connection), leaks due to improper pipe bracing, tampering 
with system settings, jams due to non-waste stream items or jams due to dull/missing cutting 
mechanism parts, alterations to equipment without prior Somat approval or any other action that 

could cause harm to the equipment’s performance may not be covered by Somat warranty.

 

Summary of Contents for DH-100

Page 1: ...1 Operation Manual DH 100 Waste Dehydrator 165 Independence Ct Lancaster Pa 17601 Ph 800 237 6628 ervice somatcompany com ...

Page 2: ...Number Rep Dealer Rep Dealer Phone number Somat Service Dept 800 237 6628 x176 Somat Parts Visit SomatCompany com for an authorized parts distributor To expedite service or parts please have the above information available before you call The serial number of our machine is located inside of the main electrical control panel of your Somat equipment ...

Page 3: ...ct tort strict liability or under any warranty or otherwise shall not exceed the purchase price received by it and shall in no event include any consequential incidental punitive or other special damages No change in this warranty and limitation of liability and substitute therefore whether incorporated in a purchase order or otherwise shall be effective unless specifically set forth in a written ...

Page 4: ...ly lubricate the bearings may result in premature failure and costly downtime FREEZING PREVENTION REQUIRED The DH 100 CAN NOT be exposed to freezing temperatures Failure to protect equipment from freezing will cause failure and costly downtime Failure to prevent freezing will also void factory warranty ...

Page 5: ... Installation 10 Unpacking 11 Electrical Installation 12 Supplying the Som A Trol with Power Suggested NEMA Plugs Quick Guide 13 Start up 14 Warranty Registration form 16 Operation 17 Operating Instructions 18 Maintenance 19 Periodic Maintenance Inspection 20 Greasing Bearings 21 Cleaning Air Filter 22 ...

Page 6: ...CE ADJUSTMENTS OR CLEANING OF THE UNIT BEFORE STARTING BE SURE ALL PERSONNEL ARE CLEAR OF MOVING PARTS KNOW LOCATION AND FUNCTIONS OF ALL START STOP BUTTONS AND SAFETY SWITCHES DURING PERIODIC MAINTENANCE CHECK ALL SAFETY SWITCHES TO BE SURE THEY ARE OPERATING PROPERLY DO NOT REMOVE OR ALTER GUARDS DO NOT REMOVE SAFETY LABELS IF LABELS ARE MISSING OR DESTROYED CONTACT FACTORY FOR REPLACEMENT DO NO...

Page 7: ...is equipment has moveable lids protecting you from moving parts Do not alter safety devices or guards Do not reach into any part of the unit with the power turned on This equipment uses High Voltage Only trained and authorized personnel should perform maintenance on the electrical components of this machine This equipment has moving parts that can crush and cut Do not alter safety devices or guard...

Page 8: ...achine s Keep these items out of the machine s to avoid component failure and unwanted downtime When in doubt keep it out of the machine s Glass Bottles Jars Cans Silverware Metal of any kind China Pans Wood Towels Rags Scrub Pads Always turn the power off before servicing the pulper ...

Page 9: ...ss The system is equipped with water recycling technology that uses the condensate runoff to control the humidity in the processing chamber during the process The system also recycles the heat energy reducing overall energy consumption The dehydration processing time will vary depending on the waste input but will be no longer than 24 hours The one touch control is fully automatic sensing the stat...

Page 10: ...10 Installation ...

Page 11: ...11 UNPACKING The crate containing your SOMAT DH 100 will contain the following items 1 DH 100 2 Condensate Hose 3 10 of 10 4 SO Power Cord 1 3 2 ...

Page 12: ...g or hardware to a disconnect within sight of the unit The plug and receptacle should be NEMA rated for the amp draw listed on the data plate Improper connection of the equipment grounding conductor can result in a risk of electrical shock An equipment grounding conductor must be run with the circuit conductors and connected to the dehydrator grounding terminal Suggested NEMA Plugs ...

Page 13: ...t kinked damaged or obstructed In any way Condensate is pumped out of the system if line is blocked backups will occur Check Electrics Use the touch screen for all controls All set points are preset at the factory Call Somat if these set points need to be adjusted Check Clearance Make sure unit is placed NO CLOSER than 12 from a wall Proper air circulation is required Clean Air Filter and Gasket A...

Page 14: ...14 Start Up ...

Page 15: ...ian to perform a proper startup These packages contain electrical and mechanical prints as well as the Operator Install manual This information must stay with the equipment Installation Errors If the equipment is not ready for startup due to installation errors or incomplete installation the technician may have to schedule an additional startup visit at the owner s expense Somat equipment carries ...

Page 16: ...te of Start Up Customer Name Address City State Zip Contact Name Contact Number Email Service Company City State Zip Please email to Somat Company Service Department service somatcompany com OR send with startup paperwork Serial Model ...

Page 17: ...17 Operation ...

Page 18: ...information is displayed on this and the more information screen and is not necessary for daily operation Information on these screens maybe helpful for trouble shooting in the event of a failure 6 When the unit has completed the batch it will automatically enter a 60 minute cooling mode The timer on the touch screen will begin to count down the time left for the cooling cycle 7 When the cooling c...

Page 19: ...19 MAINTENANCE ...

Page 20: ... inspection maintenance Continued adherence to these inspections will provide adequate lead time when ordering spare parts thereby minimizing unnecessary and costly equipment downtime PREVENTIVE MAINTENANCE INSPECTION SCHEDULE DH 100 DAILY WEEKLY MONTHLY QUARTERLY 1 GENERAL a Check shell and chamber for wear X b Check exterior finish for corrosion X 2 Drive a Check seals for leakage X b Check bear...

Page 21: ... 4 manual grease fittings that must be maintained after every 10 cycles Models with the optional Automatic Greasing Option will have a cartridge system that maintains the proper grease levels That cartridge should be replaced as needed ...

Page 22: ... on the left side of the machine under the input door 3 Pull Air Filter straight up out of the housing where it is located under normal operation shown in Detail A 4 Wash the filter with soap and water being sure to remove all debris Dry the filter before placing it back into the machine 5 Place the filter back in the housing 6 Start a normal batch operation and repeat cleaning process before each...

Page 23: ...23 TROUBLESHOOTING ...

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