Solimar Air Knocker Series Instruction Manual Download Page 5

9

8

2. WELDING THE REINFORCING PLATE:

•  If the vessel wall thickness is too thin, weld a reinforcing plate onto it. Welding procedure should use 

all-around welding so that no gap arises between the vessel and the reinforcing plate. Leave one spot 
unwelded for bleeding  air. If no spot is left unwelded for bleeding the air, the air creates a cushion, 
dampening the effect of impact.

•  A large impact force is transferred to the reinforcing plate at the time of operation. In order to avoid 

failure, install as instructed.

Reinforcing Plate Size (inches)

Model (KNR-)

Square Type

Round Type

Φ

A

Φ

B

C

30 / 30-SS / 30-DI

6 × t1/8

Φ

6 × t1/8

5/8

3/4

2

40 / 40-SS / 40-DI

8 × t1/8

Φ

8 × t1/8

3

60 / 60-SS / 60-DI

12 × t3/8

Φ

12 × t3/8

2

3 1/2

80 / 80-DI

16 × t3/8

Φ

16 × t3/8

1

4 3/4

100 / 100-DI

20 × t1/4

Φ

20 × t1/4

3 3/8

5 1/2

Welding

Installation

Welding

3/8 inch

3/8 inch

C

C

Reinforcing Plate

Air deflation

ΦB

ΦB

KNR - DI

Welding

Air deflation

3/8 inch

3/8 inch

ΦA

Reinforcing Plate

ΦA

KNR

1. INSTALLING POSITION

INSTALLING POSITION

For small cone,pyramid hopper.

For large cone,pyramid hopper.

In case of clinging on the surface

of wall and the inside pipe.

In case of bad fluid materials.

L

1/3L

L

1/2L

L

1/2L

L

1/2L

L

L

1/3L

1/4L

L

1/3L

L

1/3L

INSTALLING POSITION

For small cone,pyramid hopper.

For large cone,pyramid hopper.

In case of clinging on the surface

of wall and the inside pipe.

In case of bad fluid materials.

L

1/3L

L

1/2L

L

1/2L

L

1/2L

L

L

1/3L

1/4L

L

1/3L

L

1/3L

Summary of Contents for Air Knocker Series

Page 1: ...KNR 30 DI KNR 40 DI KNR 60 DI KNR 80 DI KNR 100 DI KNR 20 KNR 20 SS KNR 30 KNR 40 KNR 30 SS KNR 40 SS KNR 60 KNR 80 KNR 60 SS KNR 100 Since 1985 Instruction Manual AIR KNOCKER SERIES KNR 15 SS...

Page 2: ...equipped with a breaker for preventing electric shock CAUTION TO PREVENT INJURY OR DAMAGES When removing the piping tube please be sure to close the air supply from the control equipment and to releas...

Page 3: ...e or operation problems Only start air lines after checking that there is no foreign substance chips or slag on the piping materials Flush with the air pressure of 44 psi or more to clean any debris o...

Page 4: ...When Discharge Exhaust Outside When Use Exhaust Filter Exhaust filter Tube connector Extension tube Push one elbow Cylinder Mushroom valve Piston Piston ring Spring Exhaust port Impact plate Inner bas...

Page 5: ...ype Round Type A B C 30 30 SS 30 DI 6 t1 8 6 t1 8 5 8 3 4 2 40 40 SS 40 DI 8 t1 8 8 t1 8 3 60 60 SS 60 DI 12 t3 8 12 t3 8 2 3 1 2 80 80 DI 16 t3 8 16 t3 8 1 4 3 4 100 100 DI 20 t1 4 20 t1 4 3 3 8 5 1...

Page 6: ...und welding to weld the base assembly and make sure that the bolt holes on the right and left sides are symmetrical KNR DI Models KNR Models KNR Model Install Reinforcing Rib Install to Plane Surface...

Page 7: ...lt Base assembly Knocker Bolt set Upper nut Lower nut Spring washer 1 Washer Bolt Base assembly Hanging metal fittings Wire assembly The wire assembly is an option Shackle Wire assembly Exhaust port o...

Page 8: ...ng another pipe the length of the tube from the branch point to each Knocker should be equal Avoid extreme bending and adding extra lines It may affect operation and impact force especially in units f...

Page 9: ...ocker Relay tube Dummy tube 4 TUBE LENGTH OF RELAY SYSTEM PIPING AND AIR PRESSURE In relay system piping compressed air in the relay tube is also used for operation air of the Knocker Accordingly the...

Page 10: ...into the Knocker 4 Is there any abnormal wear on the cylinders or pistons 5 Is there any spring damage 6 Is there any damage to safety wire assembly Replacement Period For Consumables Replace consumab...

Page 11: ...n is worn Replace the piston The mushroom valve is worn or damaged Replace the mushroom valve Specifications List of Models Model KNR Working Pressure PSI Stroke Cycle cycle min Air Consumption cf cyc...

Page 12: ...1 88 2 36 1 4 NPT 8 73 1 11 0 67 100 DI 6 89 8 19 0 78 2 14 1 97 10 63 0 83 F L E C M ST D H I G A O J K L E C M D G A O J K K ST L M M N O W Tube Size 1 8 NPT 1 4 1 8 1 73 0 23 1 11 0 86 1 4 1 8 2 1...

Page 13: ...Pneumatics Minneapolis MN 55432 USA 1 800 233 7109 P 763 574 1820 F 763 574 1822 email solimar solimarpne com Solimar Solimar USA and the Radial Ridge Design are trademarks of Solimar Pneumatics Sinc...

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