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Sole Diesel MINI-17, Operator'S Manual

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Sole Diesel MINI-17 Operator'S Manual Download Page 48

Tightening torques

 

Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · [email protected] 

48 

Marine diesel engines. Operator’s manual

 

 

Section 8 

–

 Tightening torques  

 

Important nuts and screws: 

Summary of Contents for MINI-17

Page 1: ...1 Sol Diesel S A C 24 Manual Marine diesel engines Operator s manual MINI 17 MINI 29 MINI 33 MINI 44 MINI 55 U_CTMT1755_EN Revision 0...

Page 2: ......

Page 3: ...any of the operations and keep it close at hand near the engine as it can be of great use in the future Our goal as a manufacturing company is that you enjoy our product regardless of the use you mak...

Page 4: ...ration at low temperatures 18 4 5 Winterization and preservation 19 4 6 Maintenance during the storage 19 4 7 Restoration of operational conditions 19 Section 5 Systems and scheduled maintenance 20 5...

Page 5: ...ion 32 Maintenance task Exhaust gas noise and vibrations inspection 32 5 8 Electrical system 33 Control Panel 33 Battery 34 Circuit protection 34 Relays 35 Maintenance task Incandescent glow plug insp...

Page 6: ...fuel injection system fuel line fuel filter fuel pump or other potential sources of spilled fuels or fuel vapors Never add fuel to the tank while the engine is running because spilled fuel may ignite...

Page 7: ...s and covers before operating the engine Before working on the engine or connected equipment disable the engine as follows Set the engine controller to OFF position 1 Disconnect the power input from b...

Page 8: ...and understand it before any operation and maintenance of the engine to ensure that it continues operating practices and maintenance procedures insurance Dangerous voltage Operate the engine only when...

Page 9: ...the end customer the warranty shall enter into force 6 months after the date of sale Any limited warranty period that has not elapsed can be transferred to the following purchaser s Unless authorized...

Page 10: ...gh an official installer SECTION 12 c The warranty shall not apply if the revisions and maintenance services indicated in the User and Maintenance Manuals have not been adhered to properly In case of...

Page 11: ...ondition shall void the warranty in all its terms In such an event the materials oil filters etc and labour involved shall be at the expense of the purchaser The purchaser should keep the invoice of t...

Page 12: ...esel engines Operator s manual Section 1 Engine information 1 1 Engine Identification Identification label The nameplate is located above the refrigerator for MINI 17 and MINI 29 and on top of the roc...

Page 13: ...Operator s manual 1 2 Engine parts identification PIECE ELEMENT 1 Oil filler cap 2 Alternator 3 Cooler assy 4 Starter assy 5 Coolant drain plug 6 Gearbox control lever 7 Fuel pump 8 Fuel filter PIECE...

Page 14: ...sales departments and the carrier immediately and forward photographic evidence of the damage After inspecting the goods if you notice damage write a reservation on the delivery note Have the carrier...

Page 15: ...ebolts 2 4 Storage of packed and unpacked engine If the engine is left idle for prolonged periods the client must check the possible conditions of conservation in relation to the place of storage If t...

Page 16: ...ectly 3 Connect exhaust outlet See Section 10 Overall Dimensions i Wet exhaust outlet ii Dry exhaust outlet Seawater outlet 4 Connect siphon breaker if installed See Section 10 Overall Dimensions and...

Page 17: ...structions that could block the flow of admission air SEAWATER PUMP PRIMING Prime the seawater pump before initial startup To prime the pump Close the seacock Remove the hose from the seawater filter...

Page 18: ...gine is stopped Open the seawater filter cover and start the engine adding a mixture of freshwater and suitable anti freezing agent concentration see package labels until the seawater circuit is fille...

Page 19: ...ed 11 Apply moisture repellent spray on the motor 4 6 Maintenance during the storage During the long engine storage it has to be stored inside a ventilated area and free of humidity When the engine st...

Page 20: ...ls O rings rubber seals etc in cleaning solvent and dry them Use only the correct tools and instruments Use only good quality lubricating oils and greases Be sure to apply a coat of oil grease or seal...

Page 21: ...I C C C C Oil filter C C Fuel level I Fuel tank CL E CL I Fuel filter C Water separator filter if applicable E C Injection pump I Injector I Purge the feed system I Coolant I C C Sea water circuit I C...

Page 22: ...4 2 180 2 The TDC of the compression stroke can be obtained by aligning the TDC mark on the crankshaft pulley 1 with the mark on the gear case 2 3 First align the TDC mark for the No 1 cylinder Confir...

Page 23: ...red 2 Attach the compression pressure gauge 3 Disconnect the stop solenoid connector the fuel supply shut off and crank the engine by means of the starter and read the compression pressure gauge indic...

Page 24: ...ther hand use oil quality no less than ACEA E5 E3 or API CH 4 SJ Other engine oils may affect warranty coverage cause internal engine components to seize and or shorten engine life Never mix different...

Page 25: ...ry See the attached table to check the correct level of oil in the dipstick H maximum level that marks the rod L minimum level that marks the rod E Adjustment of the maximum level according to the inc...

Page 26: ...check procedure Never overfill Overfilling may result in white exhaust smoke engine over speed or internal damage It is important to remove the dipstick to let the air out of the engine while the eng...

Page 27: ...purge The fuel system has to have a water separator filter supplied as accessory to avoid the inlet of water in the fuel circuit According to the maintenance plan it is necessary to purge the filter...

Page 28: ...dy in clean washing solution And if the nozzle is still bad after the tip has been washed replace the tip When installing the new tip remove synthetic resin film from the tip and slide the needle valv...

Page 29: ...under the actual atmospheric temperature Other engine coolants may affect warranty coverage cause an internal build up of rust and scale and or shorten engine life Never mix different types of coolant...

Page 30: ...k seawater leakages Maintenance task Seawater pump impeller inspection Seawater pump impeller is neoprene and cannot rotate dried If operated without water the impeller can be broken It is important t...

Page 31: ...he coolant circuit 6 Start the engine and check for leaks at the anticorrosion zinc anode location The pump is operating if the seawater flows from the exhaust outlet 5 7 Inlet and exhaust system Exha...

Page 32: ...age Replace the complete air filter if necessary It is important to ensure that the combustion air is freely supplied and freely expelled from the area Maintenance task Exhaust gas noise and vibration...

Page 33: ...lant temperature sensor specifications two pole Operating voltage 6 24V Operating current 85mA Pmax 0 25W Operating temperature 40 C to 120 C Measuring range 40 C to 120 C Absolute max value 130 C max...

Page 34: ...ng voltage 6 24V Operating current 0 5A Operating pressure 0 4bar 0 15bar CLOSE CIRCUIT Battery The minimum recommended battery capacity is 80 Ah However this is a general reference value since it is...

Page 35: ...ition Maintenance task Incandescent glow plug inspection 1 Loosen nuts and then remove connection plate and glow plug 2 If the glow plug glows red when the positive wire is connected to the portion A...

Page 36: ...tension may cause a quick wear of the belt and alternator bearings Otherwise if the belt is excessively loose or has oil and insufficient load it can cause the belt to skid Never adjust the belt tens...

Page 37: ...manual 5 Section 6 Troubleshooting If a fault occurs in the engine proceed as follows Within the period of warranty Contact to Sol Diesel Official Service See SOL DIESEL WARRANTY Outside the period of...

Page 38: ...noid ETR Check stop solenoid and replace it if necessary GENERAL Low compression pressure Check the compression of each cylinder LUBRICATION SYSTEM Oil viscosity too high Check oil viscosity according...

Page 39: ...EM Dirty or clogged air filter Replace the air filter element Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which is not operating prop...

Page 40: ...the air filter element GENERAL Incorrect valve clearance Perform valve adjustment Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which i...

Page 41: ...er pump impeller pump sealing Clogged water cooler Clean the water cooler Low coolant level Restore normal coolant level for operation Thermostat is not operational Replace the thermostat INLET AND EX...

Page 42: ...nical specifications Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 42 Marine diesel engines Operator s manual Section 7 Technical specificat...

Page 43: ...me capacity of coolant circuit l 2 7 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 95 Oil pan capacity l 2 3 Lubrication system Lubrication type Forced circulation Oil...

Page 44: ...ume capacity of coolant circuit l 3 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 98 Oil pan capacity l 3 5 Lubrication system Lubrication type Forced circulation Oil...

Page 45: ...capacity of coolant circuit l 5 7 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 98 Oil pan capacity l 3 5 Lubrication system Lubrication type Forced circulation Oil c...

Page 46: ...capacity of coolant circuit l 8 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 100 Oil pan capacity l 5 5 Lubrication system Lubrication type Forced circulation Oil co...

Page 47: ...lume capacity of coolant circuit l 8 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 101 Oil pan capacity l 5 5 Lubrication system Lubrication type Forced circulation Oi...

Page 48: ...torques Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 48 Marine diesel engines Operator s manual Section 8 Tightening torques Important nuts...

Page 49: ...Exhaust manifold M8 x 1 25 Starter terminal M Starter terminal B M8 1 25 Stop solenoid fixing nut M30 1 5 Glow plug M10 1 25 Glow plug lead wire nut M4 0 7 N m kgf m N m kgf m M8 x 1 25 17 1 7 30 3 1...

Page 50: ...nifold bolt M8x1 25 Starter engine terminal B M8x1 25 Solenoid fixing nut M30x1 5 Glow plug M10x1 25 Glow plug connection plate fixing nut M4x0 7 N m kgf m N m kgf m M8 x 1 25 17 1 7 30 3 1 M10 x 1 25...

Page 51: ...Wiring diagrams Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 51 Marine diesel engines Operator s manual Section 9 Wiring diagrams...

Page 52: ...85 86 CONECTOR 1 C1 CONNECTOR 1 C1 TRANSMISOR DE PRESI N PRESSURE SENSOR TRANSMISOR DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOCONTACTO TEMPERATURE SWITCH ETS SOLENOIDE DE PAR...

Page 53: ...6 C1 2 C2 2 C2 4 C1 1 C1 4 C2 1 C2 5 C1 5 C1 3 C2 6 C1 6 N S N S M G D B W Violeta Purple Negro Black Rojo Red Rosa Pink Rojo Blanco Red White Verde Green Verde Blanco Green White Amarillo Yellow Blan...

Page 54: ...Overall dimensions Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 54 Marine diesel engines Operator s manual Section 10 Overall dimensions...

Page 55: ...aristas X MARGARIT FA0965 A 02 03 2016 372 5 85 5 154 5 420 67 5 100 259 354 174 368 542 230 4 210 210 DATOS T CNICOS TECHNICAL DATA 1 Manguera entrada agua salada Sea water hose intake 20mm 2 Mangue...

Page 56: ...229 5 451 44 119 5 DATOS T CNICOS TECHNICAL DATA Manguera entrada agua salada Sea water hose intake 20mm Manguera entrada combustible Fuel hose intake 8mm Manguera retorno combustible Diesel Fuel ret...

Page 57: ...a salada Sea water hose 20mm Manguera entrada combustible Fuel hose intake 8mm Manguera retorno combustible Fuel hose return 5mm Especificaciones del producto pueden ser modificadas sin previo aviso P...

Page 58: ...255 67 270 5 526 17 739 3 400 8 DATOS T CNICOS TECHNICAL DATA Manguera agua salada Sea water hose 20mm Manguera entrada combustible Fuel hose inlet 8mm Manguera retorno combustible Fuel Hose outlet 5...

Page 59: ...agua salada Sea water hose 26mm Manguera entrada combustible Fuel hose intake 8mm Manguer retorno combustible Fuel hose return 5mm Especificaciones del producto pueden ser modificadas sin previo avis...

Page 60: ...11 Instructions to Replace and Remove When you decide to replace the engine please contact SOL S A will provide relevant instructions regarding the laws in force at the time When disposing of the who...

Page 61: ......

Page 62: ...propulsion engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 62 Marine diesel engines Operator s manual Section 12 Inspection prior to...

Page 63: ...spection prior to the delivery of propulsion engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 63 Marine diesel engines Operator s manua...

Page 64: ...Propulsion Engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 64 Marine diesel engines Operator s manual Section 13 Declaration of confo...

Page 65: ...thorised representative or an equivalent marking This declaration of conformity is issued under the sole responsibility of the manufacturer I declare on behalf of the manufacturer that the recreationa...

Page 66: ...ht of ticked boxes must be filled in Tick only one box per line Design and Construction of Products Annex I A Annex I A Design and Construction of Products Harmonised standards Full Application Harmon...

Page 67: ...specified in Article 4 1 and Annex I of Directive 2013 53 EU Sr Enrique Sol Matas Chief Executive Officer MINI 55 S4L2 T e11 97 68KA 2004 26 0142 02 IDENTIFICATION OF ENGINE S COVERED BY THIS DECLARA...

Page 68: ...k only one box per line All lines right of ticked boxes must be filled in Annex I A Design and Construction of Products Other proof of conformity See technical File Specify the harmonised 2 standards...

Page 69: ...b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 69 Marine diesel engines Operator s manual Maintenance log Section 14 Maintenance log DATE HOURS DESCRIPTION...

Page 70: ...Maintenance log Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 70 Marine diesel engines Operator s manual DATE HOURS DESCRIPTION SERVICE NAME...

Page 71: ......

Page 72: ...Maintenance log Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 72 Marine diesel engines Operator s manual U_CTMT1755_EN Revision 0 03 2022...

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