SOLATHERM STHS 120 Technical, Installation And Use Manual Download Page 21

20 

 

SOLATHERM

 reserves the right to modify characteristics of the products or their accessories and components without prior notice. 

 
 

 

 

For the filling and draining of the system, please follow carefully the following steps: 
 

Attention:  Always  fill  the  tank  with  water  before  filling  the  closed  circuit  with  the  thermal  fluid 
mixture.  Similarly, when draining the system, always drain the closed circuit before emptying the tank 
of water. 

 

1.

 

Filling the tank:  

 
Fill the tank with water by opening a hot water tap somewhere in the house and the 

BALL VALVE

 (No.10) 

on 

the cold-water inlet of the tank. 
Once the tank is full, close the tap inside the house and proceed to the filling of the closed circuit with 
the thermal fluid/water mixture. Closed circuit is filled   

Note:

 If water hardness is above 250ppm or if the water is not very clean, it is recommended to install a 

water filter. Above 400ppm, a water softener is advised. 

 

2.

 

Filling the closed circuit:  

 

Use a bucket in order to mix the thermal fluid with purified water before filling the solar system.  Always 
put the thermal fluid in the bucket before the water and mix thoroughly.   
Place the bucket with the mixture above the tank and fill the system through the outlet where the safety 
valve (No.9) or expansion vessel (No.14) will be fitted, on the top right side of the tank. 
The system will be full when the mixture starts coming out the outlet on the other side of the tank where 
fitting No.8 is placed. At this point plug and tighten fitting No.8.  Shake the system so that any eventual 
air bubbles that are trapped can  exit through the filling valve  and complete with more  thermal fluid 
mixture until fluid is spilled. Install the safety valve (2 bar) and plug on the outlets. 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 

Closed circuit filling 

inlet 

Loop is filled when water 

flows from the outlet 

Procedure 

  

1.

Mix thermal fluid with water in a bucket and start the 
filling process. The use of a funnel is recommended 
for ease of filling. 

 

2.

When  all  thermal  fluid  is  inserted,  continue  filling 
with water. It may take some time, do not rush or air 
can  be  trapped  in  the  system  and  the  process  will 
take much longer. 
 

3.

When the closed circuit is filled, plug the fill-in fitting 

with the ¾” male plug (image on the left) and 

install 

the safety valve or expansion vessel with safety valve 
if included (image on the right) 
 

Safety Valve or 

Expansion Vessel 

connection 

Summary of Contents for STHS 120

Page 1: ...SOLATHERM THERMOSIPHON SYSTEMS TECHNICAL INSTALLATION AND USE MANUAL V1 0 03 17 TECHNICAL INSTALLATION AND USE MANUAL...

Page 2: ...f 2 00m2 or 2 37m2 page 11 3 Connection details for STHS 120 2 00m2 and 120 2 37m2 Systems page 12 4 Connection details for STHS 160 2 00m2 and 160 2 37m2 Systems page 13 5 Connection details for STHS...

Page 3: ...vy snow fall or strong winds it may be necessary to further anchor the system to the point of installation In this case it is up to the installer along with the client to determine the best and safe w...

Page 4: ...e above the formula must be used in order to calculate the coefficient The collectors must face towards the South when installed North of the equator and towards the North when installed South of the...

Page 5: ...ED THROUGH THE TAP IT WILL PROBABLY MAKE AN UNUSUAL SOUND AS WITH AIR ESCAPING The safety of the system and validity of the warranty are conditioned by the use of genuine SOLATHERM spare parts and acc...

Page 6: ...ter and less dense than cold therefor by stratification is always at the highest point while cold always sinks below This is why these types of solar systems are referred to as Natural Circulation or...

Page 7: ...Characteristics Low Iron Mistlite Tempered Solar Glass Security Laser Welded Al Cu Titanium Selective Absorber 5mm Rear Insulation Rock Wool 40mm Copper Headers and Risers Aluzinc Rear Cover of the C...

Page 8: ...Absorber Treatment Number of Risers Total Area m Aperture Area m Volume lt Weight empty kg EFM150 1480x1010x86 Titanium Selective 9 1 50 1 38 1 21 26 20 EFM150H 1010x1480x86 Titanium Selective 14 1 50...

Page 9: ...ss 1 5mm 4 Thermal Insulation high density 50kg m ecological CFC free incombustible expansive CFC free polyurethane foam thickness 50mm 4 External casing made of hot dipped galvanized steel with elect...

Page 10: ...of with Wood Shingles and Shake Roof with Synthetic Roofing Products Sheet Metal roofing Available Mounting Structure Materials Hot dipped galvanized steel Powder coated galvanized steel Aluminium Ava...

Page 11: ...ITTING FOR 22mm COPPER TUBE 2 4 6 TEE FITTING 3 4 MALE x 3 4 FEMALE x 3 4 FEMALE 1 1 1 7 ELBOW FITTING MALE 1 2 x 1 2 FEMALE 1 1 1 8 MALE PLUG 3 4 1 1 1 9 SAFETY VALVE 2 BAR FOR CLOSE LOOP CIRCUIT 1 1...

Page 12: ...237 STHS200 200 STHS200 237 C 660mm 660mm 850mm 850mm 940mm 940mm W 1130mm 1385mm 1250mm 1385mm 1490mm 1490mm W C 1 2 3 4 5 6 7 8 1 3 4 2 Step 1 Assemble the Side Brackets using M8x20 Bolts and Nuts 5...

Page 13: ...on Nr 3 3 Connection details for STHS 120 2 00m2 and 120 2 37m2 Systems 7 M8x30 8 Step 4 Connect the Tank Support Brackets No 7 to the Side Brackets No 1 using the M8x20 and M8x30 nuts and bolts as in...

Page 14: ...cs of the products or their accessories and components without prior notice 4 Connection details for STHS 160 2 00m2 and 160 2 37m2 Systems 5 Connection details for STHS 200 2 00m2 and 200 2 37m2 Syst...

Page 15: ...tighten upper Collector Support Bracket Nr 6 with Support brackets Nr 1 Install the Tank making sure the cold water inlet is on the left side when looking at the system from the front Connect the Tank...

Page 16: ...copper tuber If the copper tube is rotated it can cause damage to the absorber and break the wildings between the vertical tubes risers with the 22 tubes headers which will not be covered by the warr...

Page 17: ...ited to 50 C SHORT STAINLESS STEEL TUBE INSULATION No 13 BALL VALVE MALE X FEMALE No 11 is installed right after the Safety Non Return Valve No 10 FITTING Nr 6 FITTING No 8 Plug it only after closed l...

Page 18: ...not to rotate the copper tuber If the copper tube is rotated it can cause damage to the absorber and break the wildings between the vertical tubes risers with the 22 tubes headers which will not be c...

Page 19: ...he Tap and avoid burning It is recommended that the hot water delivered at the Tap is limited to 50 C FITTING No 4 COPPER TUBE INSULATION No 13 FITTING No 2 FITTING No 6 COLD INLET FITTING No 3 FITTIN...

Page 20: ...CORP OF THE ELBOW FITTING UNTIL THE TUBE CAN T GO FURTHER IN REPEAT THE SAME THING FOR COPPER TUBE STEP 3 TIGHTEN BOTH NUTS CAUTION TAKE EXTRA CARE ON THE FLEXIBLE TUBE NUT THE THREADS ON THE FITTING...

Page 21: ...the bucket before the water and mix thoroughly Place the bucket with the mixture above the tank and fill the system through the outlet where the safety valve No 9 or expansion vessel No 14 will be fit...

Page 22: ...C under the protective cap on the left hand side of the tank on the metallic flange apparatus plate On the same flange one of the 2 magnesium rods anode is also installed picture 1 Note a Electrical...

Page 23: ...ty sheet and the warranty sheet accompanying must be completed accordingly by the installer All installations and maintenance must be performed by qualified and certified professionals following all r...

Page 24: ...g valve is not too low below 50 C depending on local regulations 10 If the electric back up is working In case it is not working please check the following That the main power supply is ON That the th...

Page 25: ...siphon System STHS 200 200 Performance Indicators for Solar Only Systems on Annual Base for a Demand Value of 200 lt day Location Latitude Qd MJ QL MJ fsol Stockholm 59 2 N 11164 3813 34 2 W rzburg 49...

Page 26: ...anty from the date of purchase 7 The manufacturer assumes no responsibility and the present warranty is invalid in the following cases A When the product has not been checked repaired altered or insta...

Page 27: ...their accessories and components without prior notice STHS SERIES THERMOSIPHON SYSTEMS TECHNICAL INSTALLATION AND USE MANUAL Version V1 1 17 All rights reserved Text and Illustrations correspond to s...

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