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Solar Stik PRO-VERTER S 3000 Operation And Maintenance Manual Download Page 30

December 2020 

|

 Solar Stik

®

, Inc.

30 

|

  

Operator and Maintenance Manual for the PRO-Verter S 3000

PRELIMINARY

2  How to Connect System Components to PRO-Verter

Energy Storage

24VDC PRO-Verter S 3000

Power Generation

Power Management

1 kW Generator with

Auto-Start/Stop

1 kW Generator with

Auto-Start/Stop

Inter-Connect Strip 7

Saft 6T Batteries

E

E

E E E E

Solar Array (x6)

24VDC Power Hub 3500

Load

Regulated 

DC Load-

PDU

Unregulated DC 

Load-

Tower

G

AC Load

Optional

PDM 3000

Example

Figure 10. System connection diagram

Summary of Contents for PRO-VERTER S 3000

Page 1: ...020 Solar Stik Inc PRELIMINARY OPERATION AND MAINTENANCE MANUAL FOR THE PRO VERTER S 3000 Version 1 0 Updated 20201209 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited It...

Page 2: ...r Delivery Manual Functions 12 UPS Automatic Functions 12 Selecting a Generator Grid AC Source 13 Energy Storage Requirements for Operation 14 DC Voltage Master Metric 14 PRO Verter Circuits and Funct...

Page 3: ...V Array s to PRO Verter 39 i How to Set PRO Verter Date and Time 40 j How to Program PRO Verter to Match AC Source Output Current 41 Recommended generator AC Input Settings and Loads 41 k Starting a G...

Page 4: ...Y MAINTENANCE SECURITY AND TRANSPORT 24VDC PRO Verter S 3000 PMCS 61 PRO Verter Filter Removal and Cleaning or Replacement 61 Locking Component Cases to Prevent Tampering 63 Transporting Components 64...

Page 5: ...ing two 1 kW generators in parallel with the Y AC power cable 35 Figure 17 PRO Verter to Power Hub connection 36 Figure 18 Power Hub to PDM connection 37 Figure 19 PRO Verter AC power output ports 38...

Page 6: ...eters for Grid Generator Input Current Level Frequency Range 49 Table 7 Parameters for Grid Generator Input Low Voltage Level 50 Table 8 Parameters for Grid Generator Input High Voltage Level 50 Table...

Page 7: ...rupted power to the loads The battery or energy storage module ESM becomes the foundation of the HPS and the architecture is opened to allow multiple technologies to operate in concert Generator Load...

Page 8: ...s Close and latch and or lock the cases when the components are unattended Exercise caution when handling or operating the System Live power may be present Safety Information Labels Your safety and th...

Page 9: ...processing centers labs and telecommunication rooms Using the Fire Extinguisher When using the extinguisher on a fire remember PASS Pull the pin Aim the nozzle or hose at the base of the fire from a s...

Page 10: ...breaker panel of the grid power Any generator connected to the System must have a neutral to ground bond Grounding a PRO Verter PRO Verter Grounding Lug Figure 1 PRO Verter grounding lug Electric Sho...

Page 11: ...ation the case should be placed upright especially during inclement weather The lid should be open only to access operator controls and closed at all other times Impact The PRO Verter should not be dr...

Page 12: ...rces such as renewable power generation Peak Power Delivery Manual Functions Operating conditions The Peak Load AC requirement is MORE than the PRO Verter AC continuous output ratings In the Peak Powe...

Page 13: ...a single PRO Verter should provide power between 1 kW and 10 kW and ALL source AC power must provide consistent pure sine wave AC output The PRO Verter will not accept modified sine wave AC or dirty...

Page 14: ...ry connected to it PRO Verters are compatible with both lead acid and lithium battery chemistries DC Voltage Master Metric The PRO Verter has an intelligent brain that uses one primary data point for...

Page 15: ...AC powered System recovery overdischarged batteries PV mediated System recovery overdischarged batteries NATO Circuit DC load or battery charging circuit 28 VDC Regulated Output Circuit Low wattage vo...

Page 16: ...is being used with other external DC power sources i e PV wind vehicular fuel cells etc all incoming power will be directed prioritized to the load reducing DC flowing from the batteries prolonging ba...

Page 17: ...s simple it maximizes the efficiency of the system while keeping constant power to the load If the PRO Verter is controlling a generator the transfer switch allows it to maximize the load on the gener...

Page 18: ...ng AC power to the load and beginning the Charge function The PRO Verter is equipped with a logic controlled multi stage battery charger It actively monitors battery voltage and SOC using this informa...

Page 19: ...locked loop PLL This synchronization process takes few seconds Once synchronization is completed the load is transferred instantly within 1 ms to the grid generator at zero crossing of the voltage wav...

Page 20: ...to 120 VAC in about 200 ms This dampens the high inrush current and concomitant voltage drop of inductive loads like motors This will result in less mechanical stress less wear and tear and increased...

Page 21: ...arging current to the ESMs to allow the charger to cool down Historical Data and Fault Tracking The PRO Verter tracks and provides data in both real time and historical format for both the AC and DC c...

Page 22: ...roughout the circuit It ensures the potential for a reverse polarity connection within the circuit is minimized If a problem occurs in a leg of the Inter Connect Circuit the affected leg will disconne...

Page 23: ...PRO Verter S 3000 PRELIMINARY Figure 3 Inter Connect Plug The Standard Inter Connect Plug Polarized 200 A maximum current 24 VDC connection only Mechanically locks into place Rotate knob clockwise to...

Page 24: ...C In Out Inter Connect Port 24 VDC 200 B 24 VDC NATO Slave unmetered NATO Slave 24 VDC 100 C Gen Comm Ports 1 2 Amphenol HA100001 02 36 C Solar Only Port Cannon Bayonet Receptacle CB2 22 2SC 30 100VDC...

Page 25: ...ion Connector Voltage Amps A 120 VAC Generator Input Connection Marinco 125 30 B 120 VAC Grid Input Connection HBL61CM65 125 20 C Exhaust Vent Cover A C Figure 6 PRO Verter right side B A B Descriptio...

Page 26: ...when the System batteries have been overdischarged Connect the PRO Verter to a 120 VAC power source Press and hold the System Recovery button Turn on the PRO verter user interface Continue pressing th...

Page 27: ...rage flows due to short circuit inadequate or improper loading or component failure these will protect the System and Operator The green LED over each breaker will be lit if the circuit is active and...

Page 28: ...ntrol switch es to ON position Once generator has run for two 2 minutes AC input should be quali ed b When PRO Verter enters Charging mode rapidly toggle Generator Control switch es to AUTO position t...

Page 29: ...ure good airflow by keeping air filters clean and placing unit in a location that minimizes exposure to particulates Direct ground placement of any power management or energy storage component is gene...

Page 30: ...rgy Storage 24VDC PRO Verter S 3000 Power Generation Power Management 1 kW Generator with Auto Start Stop 1 kW Generator with Auto Start Stop Inter Connect Strip 7 Saft 6T Batteries E E E E E E Solar...

Page 31: ...nnect Strip s to the PRO Verter a How to Connect PRO Verter to Energy Storage Modules Figure 11 PRO Verter to ESM connections 24 VDC ESMs Inter Connect Strip 24VDC PRO Verter S 3000 24 VDC ESMs Use 5...

Page 32: ...eled May be paralleled Compatible Generator Options The PRO Verter S 3000 can remotely start stop TQGs that have been modified with a Solar Stik Remote start Enabling Kit RsEK and the 1 kW and 2 kW Ma...

Page 33: ...O Verter to Generator Comms Cables Figure 14 MEP 831A and MEP 802A Gen Comm Cable connections PRO Verter GEN COMM port specificity Defender Ranger MPG single operation Connect to Gen Comm 1 or 2 port...

Page 34: ...er 2 kW MPGs Use Gen Comm ports 1 and or 2 on the front of the PRO Verter and the communication port on the generator using the 25 Ranger Defender Gen Comm Cable Figure 15 Defender 1 kW and Ranger 2 k...

Page 35: ...put port on the left side of the PRO Verter Figure 12 The mode of each generator is controlled independently and each has its own communication cable to the PRO Verter The LED over each Generator Cont...

Page 36: ...PRO Verter S 3000 PRELIMINARY d How to Connect PRO Verter to Power Hub 3500 Use a 5 Inter Connect Cable A to connect the PRO Verter to the Power Hub 3500 using the ports illustrated in Figure 17 Power...

Page 37: ...DM 3000 Power Hub 3500 Use an Inter Connect Cable A to connect the Power Hub 3500 to the PDM 3000 using the ports illustrated in Figure 18 The Inter Connect ports on the left front of the Power Hub ar...

Page 38: ...r switches to prevent power draw during System setup Figure 19 PRO Verter AC power output ports g How to Connect Loads Requiring Regulated 28 VDC Output REGULATED 28VDC OUTPUT Connect loads that requi...

Page 39: ...ications for PV arrays PV arrays other than the ones provided in the kit can be connected to the PRO Verter as long as the power specifications for the arrays do not exceed the specifications listed o...

Page 40: ...120 0V 0 1 A 60 00Hz i How to Set PRO Verter Date and Time The date and time format is Year Month Day Hour Minute 24 hour clock Note Password is not required for setting this parameter Select Group T...

Page 41: ...on guration of a Hybrid System See System Manual 1 Determine the total daily power requirements 2 Establish the proper battery capacity 3 Con gure generator grid AC and PV recharging Generator Con gur...

Page 42: ...itch es to the On position to start generator s Once generator has run for two 2 minutes AC input should be qualified 2 When PRO Verter enters Charge mode rapidly toggle Generator Control switch es to...

Page 43: ...rt AC loads Chrg Only 1 Under Online mode only Option 2 Charger Only Provides charging and pass through when the AC input is available The PRO Verter inverter is inactive when AC input is not availabl...

Page 44: ...us menu maps Down Move from upper to lower menu screen in various menu maps Enter right arrow Select write a particular value or option Access programmable settings Status LED Blue LED indicator for i...

Page 45: ...On Off button is pressed for 5 s On On Normal charging Flash 1 time sec Off Equalization charging Flash 2 times sec Off Inverting discharging Alarm beep 3 sec default off On Off Low battery alarm Alar...

Page 46: ...alue can be changed Pressing the Back key will exit to the previous level There is a 30 second time out for setting parameters after 30 seconds the setting mode will be cancelled and the display will...

Page 47: ...imit Parameters for grid generator input low voltage level Group 4 Input High Limit Parameters for grid generator input high voltage level Group 5 Other Function Power Saving Alarm Remote Switch Multi...

Page 48: ...inverter Battery voltage must be at the low voltage set point for this period of time before the inverter shuts off LV Cut Off Time 3600 sec This timer shuts off everything including the charger The l...

Page 49: ...cy falling below Low Cut Off Sync Grid 0 Fine Sets syncing algorithm for AC input 0 Stable AC Input 1 not Stable AC input Sync Gen 0 Fine Sets syncing algorithm for AC input 0 Stable AC Input 1 not St...

Page 50: ...e low AC input voltage Cut Off 3 is allowed Input Low Limit Programmable Settings Table 7 Parameters for Grid Generator Input Low Voltage Level GROUP 4 INPUT HIGH LIMIT Parameter Setting Value Descrip...

Page 51: ...mode Default Reset 0 No This is to reset all of the parameters to the factory values The factory values are not the program values set by Solar Stik Data Log Time 2 10 sec A real time clock inside th...

Page 52: ...Select Parameter OTHER FUNCTION POWER SAVING 0 Disable Enter key Down key x 4 Enter key Down key x 10 Password key in 0000 Select Parameter OTHER FUNCTION PARAMETER SAVE 0 No Saved file end Enter key...

Page 53: ...s internal real time clock Available options for Data Log Time are 0 Disable 1 1 sec default 2 10 sec 3 30 sec 4 60 sec 5 5 min 6 10 min Events and Error Codes are recorded as soon as they are sensed...

Page 54: ...e programmed value of Data Log Time Note Event Error Codes will be logged as soon as they occur Follow procedure given below to open Data Log Files in Excel Start Excel Click File Microsoft Office But...

Page 55: ...Stik Inc Operator and Maintenance Manual for the PRO Verter S 3000 PRELIMINARY Text Import Wizard Step 2 will appear Choose Semicolon and click Finish button Text Import Wizard Step 1 will be shown Ch...

Page 56: ...rged to a critical low level the System may cease to function There are two 2 methods to restore a System with overdischarged batteries 1 Connect an active 120 VAC power source to the PRO Verter Gener...

Page 57: ...the alarm in PRO Verter will now beep steady If the Battery low voltage fault condition is not reset within the LV Cut Off Time the PRO Verter will shut down completely after the LV Cut Off Time LCD s...

Page 58: ...g Current Pass through Current to the load is 1 A more than the set threshold of Grid Max Current Gen Max Current for 5 seconds current is sampled every 33 3 s There will be no AC output because the t...

Page 59: ...require manual reset by powering off waiting for 1 minute and then powering on again Note If there is short circuit condition in Charge mode i e when AC input is available short circuit condition on t...

Page 60: ...rly there is no blockage of air suction and discharge vents adequate cool replacement air is available and the ambient temperature is within the limits Reduce the load and bulk current The fault will...

Page 61: ...r and dry the filter Reinstall 3 If the filter is damaged or cannot be cleaned replace If the filter cannot be cleaned is too damaged to function properly and a replacement is not immediately availabl...

Page 62: ...insing it with water to remove the particulate matter and dry it Replace the filter if it is crushed rotted or cracked as illustrated in the left column of Figure 29 Spare filters may be stored behind...

Page 63: ...he case to be sealed to prevent damage to the internal components from environmental factors Additionally two 2 sets of steel reinforced holes one 1 in the lid and one 1 in the base of the case flank...

Page 64: ...mponents The PRO Verter has wheels and an extendible pull handle enabling it to roll easily on appropriate surfaces There are no transport restrictions for these components which are safe for all mode...

Page 65: ...ging Efficiency 86 Charge Controller Specifications 77 F 25 C Maximum PV Input Voltage 100 V Maximum PV Input Current 35 A Maximum PV Input Power 880 W Efficiency 98 peak Charging Stages Bulk absorb a...

Page 66: ...x 38 1 cm Safety Breaker s 1 20 A Grid Input 1 30 A Generator Input 2 20 A AC Output 1 5 A USB Charger 1 35 A Solar Input 1 10 A Regulated 28 VDC Output 1 1 A Fan Reset Fuse s 75 A External Input 1 A...

Page 67: ...h Products the Products shall be free from defects in materials and workmanship and shall conform to the contractual specifications or to specification sheet of the Product This warranty does not cove...

Page 68: ...December 2020 Solar Stik Inc 68 Operator and Maintenance Manual for the PRO Verter S 3000 PRELIMINARY...

Page 69: ...le renewable energy power generation systems with detailed explanation of system components Advanced configuration options with hands on deployment of actual systems will enhance student understanding...

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