Solar Stik PRO-VERTER 7000-120 Instruction Manual Download Page 3

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April 2020 | Solar Stik®, Inc.

PRO-Verter 7000 Inverter/Charger Replacement

Both electrical and mechanical connections between the PRO-Verter case and the Inverter/Charger 
must be managed when replacing the Inverter/Charger. 

Most of the electrical connections can be simply disconnected to remove the old Inverter/Charger 
and reconnected when the replacement inverter charger is in place. However, three (3) wires must be 
cut and then spliced in this process. They are shown below. A butt splice has been fastened to the 
end of the wire on the replacement Inverter/Charger. 

Each wire must be labeled and its location/connection documented by a photograph prior to 

disconnection to ensure the replacement Inverter/Charger is connected properly. 

Keeping wires in groups (using zip ties or similar) when they all are to be reconnected to a single 
place will also make installation easier.

The mechanical connections are on the base of the Inverter/Charger and secure it to the PRO-Verter 
case. The location of two (2) mechanical connections is shown below. Save all hardware for these 
connections. It will be resued during installation of the replacement.

Following the instructions above will make the replacement simple and straightforward.

PRO-Verter-Inverter/Charger Connection Types 

Mechanical connection locations

Three electrical connections 

that must be cut then spliced

Summary of Contents for PRO-VERTER 7000-120

Page 1: ...olar Stik Inc INSTRUCTION MANUAL FOR INVERTER CHARGER REPLACEMENT IN THE PRO VERTER 7000 120 Version 1 0 Updated 20200408 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited...

Page 2: ...6 or 11 mm socket 7 16 or 11 mm wrench 13 mm wrench 13 mm socket Ratchet driver Utility knife Needle nose vise grips Crimp tool Safety Remove jewelry Disconnect all power sources to the PRO Verter suc...

Page 3: ...t be labeled and its location connection documented by a photograph prior to disconnection to ensure the replacement Inverter Charger is connected properly Keeping wires in groups using zip ties or si...

Page 4: ...e PRO Verter Faceplate see orange circles right using a 2 cross tip screwdriver Retain hardware for reinstallation 2 Lift the left side of the PRO Verter Faceplate and swing it open to the right Suppo...

Page 5: ...teners each indicated by an arrow that secure the top plate of the baffle box Use a 1 cross tip screwdriver and needle nose vise grips when required to remove the fasteners that secure the top plate o...

Page 6: ...e all other fasteners that secure the walls of the baffle box to the interior of the PRO Verter Remove the baffle wall pieces Retain all hardware for reassembly The tape that seals the edges must be c...

Page 7: ...onnecting the wires from the old Inverter Charger Use a 1 flat head screwdriver to loosen the set screw in the terminal block and then slide out the ferrule ended wires Replacement Inverter Charger Ol...

Page 8: ...he positive and GND posts Lable the wires appropriately and secure them as a group using a zip tie or similar Use 11 and 13 mm wrenches to remove the wires from the posts POS NEG GND Right end of Inve...

Page 9: ...side of the ground lug Label this wire appropriately to facilitate installation of the replacement Inverter Charger 4 Remove the alarm buzzer by unscrewing the bezel and sliding it out of the frame Gr...

Page 10: ...at bundles the wires shown Cut the white twisted pair and then the white wire shown below The wires to which these wires will be spliced in the replacement Inverter Charger are shown below in the left...

Page 11: ...ecure the Inverter Charger to the PRO Verter case are shown below There are three 3 on the base at the back and three 3 on the base at front To remove these fasteners use a socket wrench with extensio...

Page 12: ...res in the PRO Verter case This step will require at least two people 3 Reestablish all electrical and mechanical connections using this Instruction Manual and the images taken during disassembly 4 Re...

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