background image

 

 

 

The  PV  module  must  be  securely  fastened  to  the 

mounting system. If the PV module is mounted in a 

snowy  area,  the  height  of  the  mounting  system 

should be designed in a way that the lowest end of 

the PV module is not covered by snow. In addition, 

it  should be ensured that  the lowest end of  the PV 

module is not shaded by surrounding trees or other 

vegetation.

 

 

 

When the PV module is mounted on a rack parallel 

to the roof, the minimum clearance between the PV 

module  frame  and  the  roof  is  10cm,  which  is 

necessary  for  air  circulation  to  prevent  wiring 

damage of the PV module.

 

 

 

The PV module frame will suffer  thermal expansion 

and contraction effect, therefore the space between 

two  adjacent  PV  module  frames  should  be  no  less 

than 10mm when mounted.

 

 

For  detailed  installation  methods,  please  refer  to  the 

following specifications: 

 

5.3.1

 

Bolted mounting

 

 

All  modules must be securely  fastened with  at  least 4 

bolts  (As  shown  in  Fig.  2,  Fig.  3,  Fig.  4  ,  Fig.  5  and 

Fig. 6). The corresponding mechanical loads  are shown 

in Table 1. 

 

 

Fig 2. Bolt installation for 54cell 

 

 

 

Fig 3.  Bolt installation for 60cell 

 

Fig 4. Outer four-hole bolt installation for 72cell 

 

 

Fig 5. Internal four-hole bolt installation for 72cell 

 

Fig 6. 400mm-pitched mounting hole, bolted mounting for 

single axis tracker 

ATTENTION

 

 

In order to achieve maximum safety precautions against 

wind  and  snow  loads,  it  is  recommended  that all 

available  mounting  holes  should  be  used.  The  bolt 

installation steps are as follows (Fig. 7). 

Summary of Contents for Solahart390V2

Page 1: ... PV Systems SunCell Modules Solahart390V2 Solahart395V2 Solahart400V2 Solahart405V2 Solahart410V2 Solahart415V2 Installation Manual Solahart PV Systems must be installed and serviced by a suitably qualified person ...

Page 2: ... 1 Transport 6 4 2 Unpack 7 4 3 Stack 7 5 Mechanical installation 7 5 1 Environment 7 5 2 Tilt angle selection 8 5 3 Mounting Guide 8 5 3 1 Bolted mounting 9 5 3 2 Clamped mounting 10 6 Electrical Installation 14 6 1 Electrical characteristics 14 6 2 Electrical connection 15 6 3 Grounding 16 7 Maintenance 17 7 1 Routine Inspection 17 7 2 PV module cleaning 18 Modified version and date 19 ...

Page 3: ...oss damage casualty or additional cost caused by improper installation operation use and maintenance of PV modules and systems Solahart reserves the right to update this manual without prior notice 2 Regulations The mechanical installation and electrical connection of PV systems should be performed in accordance with local laws regulations and corresponding international and domestic standards inc...

Page 4: ...rea or PVmodule storage area It is forbidden to install or use damaged PV modules It is forbidden to repair PV modules by unauthorized personnel including but not limitedto replacing any part of PV modules such as diodes junction boxes connectors etc It is forbidden to plug in connectors of different types and models It is forbidden to expose PV modules to the following substances grease or organi...

Page 5: ...and be aware of bumps in the corners When installing or repairing the PV system do not wear any metal accessories to avoid the risk of electric shock if it is installed far above the ground please wear a seat belt When operating PV modules in the sun please use insulated tools and wear rubber gloves and protective clothing At the same time in order to avoid the risk of arc and electric shock do no...

Page 6: ...e connector or make electrical connections in any other way 4 Handling and unpacking If the PV module is not in use please do not open the product packaging The goods should be stored in a dark dry and ventilated place If the PV modules are stored in an uncontrollable environment the storage time must be less than 3 months when the outer packaging of the PV modules is kept intact It is recommended...

Page 7: ...from colliding and scratching with the cement surface hard object on the ground color steel tile metal corrugated etc When the PV modules are stacked they must be neatly and stably stacked on a horizontal surface and stacked with the glass side facing down and the back sidefacing up At the same time there must be cardboard bedding under the PV modules For example when installing PV modules on the ...

Page 8: ...tion The tilt angle of a PV module refers to the angle between the surface of the PV module and the ground surface as shown in Fig 1 The power output of a PV module is maximized when it faces the sun directly Fig 1 Schematic diagram of tilt angle For northern hemisphere PV modules shouldpreferably face south For southern hemisphere PV modules should preferably face north For detailed mounting incl...

Page 9: ...ntraction effect therefore the space between two adjacent PV module frames should be no less than 10mm when mounted For detailed installation methods please refer to the following specifications 5 3 1 Bolted mounting All modules must be securely fastened with at least 4 bolts As shown in Fig 2 Fig 3 Fig 4 Fig 5 and Fig 6 The corresponding mechanical loads are shown in Table 1 Fig 2 Bolt installati...

Page 10: ...c modules can be installed across the support frame Fig 8 or parallel to the frame of the photovoltaic module Fig 9 When using clamps to install each module must be secured with a minimum of 4 clamps Fig 8 Rails overlapping the long side frame Fig 9 Rails overlapping the short side frame ATTENTION The length of the rack must be longer than the PV module otherwise it should be confirmed by Solahart...

Page 11: ... shown in Fig 10 and the fringe clamp shown in Fig 11 and Fig 12 The mid clamp has dimensions of a 40 mm b 26 mm c 5 mm d 28 mm Ø 9 mm For module of 182mm wafer the size of mid and fringe clamp must meet a 60 mm The tightening torque is suggested to be 17 23Nm for Class 8 8 screw and bolts Fig 10 Schematic diagram of the mid clamp Fig 11 Schematic cross section of the fringe clamp Fig 12 Schematic...

Page 12: ...e Dimensions L W H mm Installation method Fig 2 Fig 3 Fig 4 Fig 5 Fig 8 Fig 9 Fig 6 Solahart390V2 Solahart395V2 Solahart400V2 Solahart405V2 Solahart410V2 Solahart415V2 1722 1134 30 1722 1134 30 1722 1134 30 1722 1134 30 1722 1134 30 1722 1134 30 5400Pa 2400Pa 5400 2400Pa Installation scope 250 400mm 1400 1400Pa Installation scope 200 50mm ...

Page 13: ...ocation This can be calculated using the following formula Maximum system voltage N Voc 1 TCvoc Tmin 25 Where N number of PV modules in a single string Voc open circuit voltage of each PV module refer to the PV module nameplate or product manual TCvoc temperature coefficient of PV module for open circuit voltage refer to the PV module product manual Tmin minimum ambient temperature ATTENTION Under...

Page 14: ... positive terminal of one module to the negative terminal of the next module PV modules can be wired in parallel to increase the current byconnecting the positive terminal of one module to the positive terminal of the next module If a module is not connected correctly the bypass diode may be damaged Fig 14 Schematic diagram of electrical connection ATTENTION If one PV module string or PV array is ...

Page 15: ...of the PV module contains bypass diodes connected in parallel to the string of the PV module The bypass diode in the junction box prevents module degradation due to shading or covering Refer to the junction box diode specification provided in the relevant product datasheet for more details I When the localized hot spot phenomenon occurs in the PV module due to partial shading or coverage the diode...

Page 16: ...he frame rails havepre drilled holes marked with a grounding sign These holes should be used for grounding purposes and should not be used for mounting the modules 7 Maintenance PV modules must be inspected and maintained regularly especially during the warranty period which is the responsibility of the user This helps to find and figure out problems in time and ensure the safe and effective opera...

Page 17: ...t has seriously affected the power production the module can be rinsed with waterwithout detergent and use a gentle sponge or brush to clean the surface during the cooler hours of the day Dust must not be scraped or wiped off under dry conditions as this may result in tiny scuff marks For snow removal the PV module surface can be cleaned with a brush with soft bristles For more details on cleaning...

Page 18: ...064945848 Registered Office 1 Alan Street PO Box 7508 Silverwater 2128 Rydalmere New South Wales 2116 Australia For SERVICE Telephone 1800 638 011 Email us solahart solahart com au or your nearest Solahart Dealer For Sales Telephone 1300 769 475or your nearest Solahart Dealer www solahart com au ...

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