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WARNING

 

 

Read  and  understand  all  safety  instructions  before 

installing,  wiring,  handling,  and/or  maintaining  PV 

modules. PV modules generate direct  current electricity 

when they are exposed to sunlight or other light sources. 

Whether the module is connected or not, direct contact 

with  the  live  part  of  the  module  such  as  the  wiring 

terminal may cause personal injury or even death.

 

 

3.1

 

General safety 

 

 

Before installation, please contact the relevant local 

authority  to  make  sure  the  installation  permit  and 

installation  inspection  requirements  can  meet  the 

local requirements. The  installation process should 

comply  with  the  safety  rules  applicable  to  all 

components  in  the  system,  including  cables, 

terminals,  charging  monitors,  batteries,  inverters, 

etc.

 

 

 

Installation and maintenance must be completed by 

professionally  qualified  engineers.  During  the 

installation, wear safety helmets, insulating gloves, 

safety  shoes  and  use  insulating  tools  to  avoid  the 

direct  contact  with  a  DC  voltage  of  30V  or  even 

higher.

 

 

 

When installing or operating  PV  modules on rainy 

days or dewy mornings, take appropriate protective 

measures  to  prevent  moisture  from  penetrating  the 

connectors.  Unauthorized  personnel  are  prohibited 

from approaching the installation area or PV module 

storage area.

 

 

 

It is forbidden to install or use damaged PV modules.

 

 

It  is  forbidden  to  repair  PV  modules  by

 

unauthorized personnel, including  but not  limited to 

replacing  any part  of  PV  modules  (such  as diodes, 

junction boxes, connectors, etc.). 

 

 

It  is  forbidden  to  plug  in  connectors  of  different 

types and models.

 

 

 

It is forbidden to expose PV modules to the following 

substances: grease or organic ester compounds (e.g. 

DOP,  plasticizers),  aromatics,  phenols,  ketones, 

halogenated  substances,  mineral  oil,  alkanes  (e.g. 

gasoline, cleaning lubricants, electronic resurrection 

agents), alcohol, , adhesive sheets that can generate 

oxime gas and potting glue (only for connectors, such 

as KE200, CX-200/chemlok, etc.), TBP (plasticizer), 

detergent, etc., to avoid chemical damage and affect 

the electrical safety performance of PV modules.

 

 

 

Photovoltaic  module  installation  is  prohibited  on 

windy days.

 

 

 

Avoid focusing sunlight on PV modules.

 

 

 

It is forbidden to place PV modules near equipment 

or where flammable gas may be generated.

 

 

 

It  is  forbidden  to  install  PV  modules  on  movable 

platform, excepting tracking systems.

 

 

 

It is forbidden to disassemble and move any part of 

the PV module; if the connector of the PV module 

is wet, do not perform any actions to avoid the risk 

of electric shock.

 

 

It  is  forbidden  to  connect  or  disconnect  the  PV 

module when  there  is  electrical  current  or  external 

electrical current.

 

 

 

The cover of the junction box should always  be kept 

closed.

 

Summary of Contents for Solahart390V2

Page 1: ... PV Systems SunCell Modules Solahart390V2 Solahart395V2 Solahart400V2 Solahart405V2 Solahart410V2 Solahart415V2 Installation Manual Solahart PV Systems must be installed and serviced by a suitably qualified person ...

Page 2: ... 1 Transport 6 4 2 Unpack 7 4 3 Stack 7 5 Mechanical installation 7 5 1 Environment 7 5 2 Tilt angle selection 8 5 3 Mounting Guide 8 5 3 1 Bolted mounting 9 5 3 2 Clamped mounting 10 6 Electrical Installation 14 6 1 Electrical characteristics 14 6 2 Electrical connection 15 6 3 Grounding 16 7 Maintenance 17 7 1 Routine Inspection 17 7 2 PV module cleaning 18 Modified version and date 19 ...

Page 3: ...oss damage casualty or additional cost caused by improper installation operation use and maintenance of PV modules and systems Solahart reserves the right to update this manual without prior notice 2 Regulations The mechanical installation and electrical connection of PV systems should be performed in accordance with local laws regulations and corresponding international and domestic standards inc...

Page 4: ...rea or PVmodule storage area It is forbidden to install or use damaged PV modules It is forbidden to repair PV modules by unauthorized personnel including but not limitedto replacing any part of PV modules such as diodes junction boxes connectors etc It is forbidden to plug in connectors of different types and models It is forbidden to expose PV modules to the following substances grease or organi...

Page 5: ...and be aware of bumps in the corners When installing or repairing the PV system do not wear any metal accessories to avoid the risk of electric shock if it is installed far above the ground please wear a seat belt When operating PV modules in the sun please use insulated tools and wear rubber gloves and protective clothing At the same time in order to avoid the risk of arc and electric shock do no...

Page 6: ...e connector or make electrical connections in any other way 4 Handling and unpacking If the PV module is not in use please do not open the product packaging The goods should be stored in a dark dry and ventilated place If the PV modules are stored in an uncontrollable environment the storage time must be less than 3 months when the outer packaging of the PV modules is kept intact It is recommended...

Page 7: ...from colliding and scratching with the cement surface hard object on the ground color steel tile metal corrugated etc When the PV modules are stacked they must be neatly and stably stacked on a horizontal surface and stacked with the glass side facing down and the back sidefacing up At the same time there must be cardboard bedding under the PV modules For example when installing PV modules on the ...

Page 8: ...tion The tilt angle of a PV module refers to the angle between the surface of the PV module and the ground surface as shown in Fig 1 The power output of a PV module is maximized when it faces the sun directly Fig 1 Schematic diagram of tilt angle For northern hemisphere PV modules shouldpreferably face south For southern hemisphere PV modules should preferably face north For detailed mounting incl...

Page 9: ...ntraction effect therefore the space between two adjacent PV module frames should be no less than 10mm when mounted For detailed installation methods please refer to the following specifications 5 3 1 Bolted mounting All modules must be securely fastened with at least 4 bolts As shown in Fig 2 Fig 3 Fig 4 Fig 5 and Fig 6 The corresponding mechanical loads are shown in Table 1 Fig 2 Bolt installati...

Page 10: ...c modules can be installed across the support frame Fig 8 or parallel to the frame of the photovoltaic module Fig 9 When using clamps to install each module must be secured with a minimum of 4 clamps Fig 8 Rails overlapping the long side frame Fig 9 Rails overlapping the short side frame ATTENTION The length of the rack must be longer than the PV module otherwise it should be confirmed by Solahart...

Page 11: ... shown in Fig 10 and the fringe clamp shown in Fig 11 and Fig 12 The mid clamp has dimensions of a 40 mm b 26 mm c 5 mm d 28 mm Ø 9 mm For module of 182mm wafer the size of mid and fringe clamp must meet a 60 mm The tightening torque is suggested to be 17 23Nm for Class 8 8 screw and bolts Fig 10 Schematic diagram of the mid clamp Fig 11 Schematic cross section of the fringe clamp Fig 12 Schematic...

Page 12: ...e Dimensions L W H mm Installation method Fig 2 Fig 3 Fig 4 Fig 5 Fig 8 Fig 9 Fig 6 Solahart390V2 Solahart395V2 Solahart400V2 Solahart405V2 Solahart410V2 Solahart415V2 1722 1134 30 1722 1134 30 1722 1134 30 1722 1134 30 1722 1134 30 1722 1134 30 5400Pa 2400Pa 5400 2400Pa Installation scope 250 400mm 1400 1400Pa Installation scope 200 50mm ...

Page 13: ...ocation This can be calculated using the following formula Maximum system voltage N Voc 1 TCvoc Tmin 25 Where N number of PV modules in a single string Voc open circuit voltage of each PV module refer to the PV module nameplate or product manual TCvoc temperature coefficient of PV module for open circuit voltage refer to the PV module product manual Tmin minimum ambient temperature ATTENTION Under...

Page 14: ... positive terminal of one module to the negative terminal of the next module PV modules can be wired in parallel to increase the current byconnecting the positive terminal of one module to the positive terminal of the next module If a module is not connected correctly the bypass diode may be damaged Fig 14 Schematic diagram of electrical connection ATTENTION If one PV module string or PV array is ...

Page 15: ...of the PV module contains bypass diodes connected in parallel to the string of the PV module The bypass diode in the junction box prevents module degradation due to shading or covering Refer to the junction box diode specification provided in the relevant product datasheet for more details I When the localized hot spot phenomenon occurs in the PV module due to partial shading or coverage the diode...

Page 16: ...he frame rails havepre drilled holes marked with a grounding sign These holes should be used for grounding purposes and should not be used for mounting the modules 7 Maintenance PV modules must be inspected and maintained regularly especially during the warranty period which is the responsibility of the user This helps to find and figure out problems in time and ensure the safe and effective opera...

Page 17: ...t has seriously affected the power production the module can be rinsed with waterwithout detergent and use a gentle sponge or brush to clean the surface during the cooler hours of the day Dust must not be scraped or wiped off under dry conditions as this may result in tiny scuff marks For snow removal the PV module surface can be cleaned with a brush with soft bristles For more details on cleaning...

Page 18: ...064945848 Registered Office 1 Alan Street PO Box 7508 Silverwater 2128 Rydalmere New South Wales 2116 Australia For SERVICE Telephone 1800 638 011 Email us solahart solahart com au or your nearest Solahart Dealer For Sales Telephone 1300 769 475or your nearest Solahart Dealer www solahart com au ...

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