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Troubleshooting

30

Table 4

Troubleshooting guide

Problem

Cause

Solution

UPS fails to start when the 
ON button is pressed.

UPS is short-circuited or 
overloaded.

Ensure UPS is OFF. Disconnect all loads and ensure nothing is 
lodged in output receptacles. 
Ensure loads are not defective or shorted internally.

Battery indicator LED is 
illuminated.

UPS not plugged in.

UPS is operating from battery mode, make certain UPS is 
securely plugged into the wall receptacle.

UPS input protection fuse 
has blown/opened.

UPS is operating from battery mode. Save data and close 
applications. Replace UPS input fuse, then restart UPS.

Mains voltage out of UPS 
input range.

UPS is operating from battery mode. Save data and close 
applications. Ensure mains supply voltage is within acceptable 
limits for UPS.

UPS has reduced battery 
time.

Batteries are not fully 
charged.

Keep UPS plugged in continuously at least 24 hours to 
recharge batteries.

UPS is overloaded.

Check load level display and reduce the load on the UPS.

Batteries may not be able to 
hold a full charge due to age.

Replace batteries. Contact your local dealer, Sola/Hevi-Duty 
representative or the Sola/Hevi-Duty Technical Support 
Services for replacement battery kit.

Fault and Bypass indicator 
LEDs and all load level LEDs 
are illuminated.

UPS overloaded or load 
equipment is faulty.

Check load level display and remove non-essential loads. 
Recalculate the load and reduce number of loads connected to 
UPS. Check load equipment for faults.

Fault and Bypass indicator 
LEDs and diagnostic LED A 
are illuminated.

UPS internal fan has a 
problem or UPS shutdown 
due to temperature condition. 
Load is on bypass power.

Ensure UPS is not overloaded, ventilation openings not 
blocked, or room ambient temperature is not excessive. Wait 
30 minutes to allow UPS to cool, then restart UPS. If UPS does 
not restart, contact your local dealer, Sola/Hevi-Duty 
representative or the Sola/Hevi-Duty Technical Support 
Services.

Fault and Bypass indicator 
LEDs and diagnostic LED B 
are illuminated.

UPS internal DC bus 
overvoltage.

UPS requires service. Contact your local dealer, Sola/Hevi-
Duty representative or the Sola/Hevi-Duty Technical Support 
Services. 

Fault indicator LED and 
diagnostic LED C are 
illuminated.

DC-DC failure during battery 
mode.

Bus voltage under 315VDC(O/P 220VAC) / 330VDC(O/P 
230VAC) / 345VDC(O/P 240VAC). UPS requires service. 
Contact your local dealer, Sola/Hevi-Duty representative or the 
Sola/Hevi-Duty Technical Support Services.

Fault and Bypass indicator 
LEDs and diagnostic LED D 
are illuminated.

UPS PFC (Power Factor 
Correction Circuit) fault.

UPS requires service. Contact your local dealer, Sola/Hevi-
Duty representative or the Sola/Hevi-Duty Technical Support 
Services.

Fault and Bypass indicator 
LEDs and diagnostic LED E 
are illuminated.

UPS inverter fault.

UPS requires service. Contact your local dealer, Sola/Hevi-
Duty Representative or the Sola/Hevi-Duty Technical Support 
Services.

Fault indicator LED and 
diagnostic LEDs A and C are 
illuminated.

UPS failed the battery test.

Replace batteries. Contact your local dealer, Sola/Hevi-Duty 
representative or the Sola/Hevi-Duty Technical Support 
Services.

Fault and Bypass indicator 
LEDs and diagnostic LED C 
and E are illuminated.

UPS shutdown due to a 
command from the 
communications port(s).

Your UPS has received a signal or command from the attached 
computer. If this was inadvertent, ensure the communication 
cable used is correct for your system. For assistance, contact 
your local dealer, Sola/Hevi-Duty representative or the Sola/
Hevi-Duty Technical Support Services.

Fault and LEDs A&E are 
Illuminated 

Fan locked

Check for external obstruction entering fan guard. UPS 
requires service. Contact your local dealer, Sola/Hevi-Duty 
representative or Sola/Hevi-Duty Technical Support Services.

Fault and LEDs B&C are 
Illuminated

REPO active

circuit is closed. If not used, a wire jumper must connect the 
REPO terminals.

Fault and LEDs B&D are 
Illuminated 

UPS is OFF due to previous 
REPO shutdown, but the 
REPO has been connected 
or reset. Autorestart 
disabled.

Start the UPS using the front panel.

Summary of Contents for S4K5U6000-5

Page 1: ...ILABILITY S4K5U6000 5 USER MANUAL On Line UPS 230VAC Para espa ol consulte www solaheviduty com products ups UPSmanuals htm Die deutsche Fassung finden Sie auf www solaheviduty com products ups UPSman...

Page 2: ......

Page 3: ...ATION 11 5 1 Install the Main Cabinet 11 5 1 1 Tower UPS Installation 11 5 1 2 Rack Mount UPS Installation 11 5 1 3 Installing the Adjustable Rack Mount Kit Sold Separately 12 5 2 External Battery Cab...

Page 4: ...ration 21 9 4 Battery Recharge Mode 21 10 0 COMMUNICATIONS 22 10 1 Communications Interface Port 22 10 2 Pin 4 Remote Shutdown on Battery 22 10 3 UPS Intelligent Communications 23 10 4 Remote Emergenc...

Page 5: ...4K5U rear view 8 Figure 3 Internal battery pack with connector 8 Figure 4 Power distribution boxes basic optional 9 Figure 5 Tower use support bases spacers for external battery cabinets 11 Figure 6 D...

Page 6: ...ide 30 Table 5 Alarm conditions 31 Table 6 Battery run times 32 Table 7 UPS specifications 34 Table 8 Power distribution specifications 35 Table 9 External battery cabinet specifications 35 Table 10 T...

Page 7: ...ccessories only Operate the UPS in an indoor environment only in an ambient temperature range of 0 40 C 32 104 F Install it in a clean environment free from moisture flammable liquids gases and corro...

Page 8: ...bis 104 F betrieben werden Es muss in einer sauberen Umgebung installiert werden die frei von Feuchtigkeit brennbaren Fl ssigkeiten Gasen oder korrodierenden Substanzen ist Diese USV enth lt keine vo...

Page 9: ...auf das Handbuch zu konsultieren Indicates the unit contains a valve regulated lead acid battery Gibt an dass das Ger t ber eine Bleis urebatterie mit Ventilregelung verf gt Recycle Recyling zuf hren...

Page 10: ...uously conditions and regulates its out put voltage whether mains power is present or not It supplies connected equipment with clean sine wave power Sensitive electronic equipment operates best from s...

Page 11: ...y the UPS The amount of distortion reflected on the mains is reduced This results in cleaner power being available to other devices in the building not being protected by the S4K5U 2 3 Inverter In nor...

Page 12: ...external battery cabinets are available to extend battery run times 2 7 Dynamic Bypass The S4K5U provides an alternate path for mains power to the connected load in the unlikely event of a UPS malfunc...

Page 13: ...ier handling installation and versa tility 3 1 Main Frame and Electronics This 5U cabinet is shipped with internal batteries installed and a bypass hardwire distribution box attached and ready to inst...

Page 14: ...of the unit Each pack is fitted with a connector to link to the UPS Figure 3 Internal battery pack with connector Fans External Battery Connector DB 9 Communication Port Removable Power Distribution...

Page 15: ...ard box for custom installations Figure 4 Power distribution boxes basic optional NOTE Hardwire and hardwire receptacle boxes that include a manual bypass switch allow AC power to continue to flow fro...

Page 16: ...ink software CD MultiLink serial cable 10 ft 3m Rack mount handles Support base 2 Mounting hardware Configuration program disk DB9 port cover RS232 MultiLink software CD Mounting hardware Vertical dis...

Page 17: ...base shown below left to stabilize the UPS If any external battery cabinets are added they will include spacers to accommo date the additional cabinets shown below right Figure 5 Tower use support bas...

Page 18: ...ermine the height position inside the rack enclosure where you want to mount the UPS or battery cabinet 3 Install the rear member of each bracket assembly into the rack enclosure with two 2 M5 screws...

Page 19: ...into the top and bottom curved tracks of the front members and sliding the equipment into the rack see figure at right Ends of inner members are tapered to allow the rear of the equipment to be angled...

Page 20: ...Use the enclosed support bases for the tower option to prevent tip over One additional set of support base extensions ships with each external battery cabinet 5 Connect the supplied external battery...

Page 21: ...s hardwire box attached If the box needs to be exchanged for an optional model remove and install the desired box using the three captive screws marked in the illustration at right To remove Loosen th...

Page 22: ...r must provide circuit breaker protection according to local codes The mains disconnect should be within sight of the UPS or have an appropriate lock out Maintain service space around the UPS or use f...

Page 23: ...l block turn off the branch circuit power close all access panels to the distribution box and reapply input power 9 Close the Input circuit breaker located on the distribution box The green AC INPUT l...

Page 24: ...Select frequency converter operation with a fixed output frequency of 50 or 60 Hz Set the Low Battery Warning alarm time from 2 to 30 minutes Enable Disable the Auto Battery test Set the Auto Battery...

Page 25: ...urs After 24 hours retest the batteries After the batteries have been retested if only three of the five Battery LEDs illuminate contact your local dealer Sola Hevi Duty representative or Sola Hevi Du...

Page 26: ...k 3 x software and can remotely initiate the battery test 8 5 Fault Indicator LED Red The Fault indicator LED is illuminated if the UPS has detected a problem Also one or more of the battery level ind...

Page 27: ...el indicator represents a 20 capac ity level As capacity decreases fewer indicators remain illumi nated Refer to 12 0 Troubleshooting For approximate battery run times refer to Table 6 These times are...

Page 28: ...ignal will start a 2 minute shutdown timer The timer cannot be stopped After 2 minutes the UPS will shut down 4 4 If the mains returns during the 2 minute timer countdown the shutdown timer will conti...

Page 29: ...ts visit our Web site www Sola Hevi Duty com or contact your local dealer or Sola Hevi Duty representative Several option cards are available for use in the Intellislot port of the S4K5U The Intellisl...

Page 30: ...ment to comply with national and local wiring codes and regulations REPO switch connection diagram CAUTION To maintain safety SELV barriers and electromagnetic compatibility signal cables should be se...

Page 31: ...h of time it is essential to plug the UPS in for at least 24 hours every four to six months to ensure full recharge of the batteries Failure to recharge the batteries peri odically will result in perm...

Page 32: ...is harmful to the skin and eyes It is toxic VORSICHT Bei einer Batterie ist das Risiko eines Stromschlags und eines starken Kurzschlussstroms gegeben Beachten Sie folgende Vorsichtshinweise bevor Sie...

Page 33: ...king Compare new and old battery assemblies to make sure they are the same If so proceed with Step 7 otherwise STOP and contact your local dealer Sola Hevi Duty representative or the Sola Hevi Duty Te...

Page 34: ...ithin four seconds to turn the UPS off 5 Turn off the UPS input circuit breaker on the box at the rear of the UPS This input circuit breaker only cuts power to the connector between the box and UPS Th...

Page 35: ...vices Please have the UPS model number and serial number avail able at the time of your inquiry Table 3 Indicator meanings LED status Diagnosis Audible alarm All LEDs On bypass due to output overload...

Page 36: ...es Fault and Bypass indicator LEDs and diagnostic LED B are illuminated UPS internal DC bus overvoltage UPS requires service Contact your local dealer Sola Hevi Duty representative or the Sola Hevi Du...

Page 37: ...tery Mode mains failure One short beep every 10 seconds more than 2 minutes of run time remaining Low Battery Two short beeps every 5 seconds less than 2 minutes of run time remaining Output Overload...

Page 38: ...ternal Battery 1 External Battery Cabinet minutes 10 296 222 20 166 124 30 114 81 40 86 60 50 70 49 60 56 39 70 48 33 80 41 28 90 35 24 100 31 21 Internal Battery 2 External Battery Cabinets minutes 1...

Page 39: ...UPS will update the anticipated run time calculation only under certain conditions The UPS must have a steady load that is greater than 20 The UPS must be at 100 charge at the start of a battery disc...

Page 40: ...bypass Battery Parameters Type Valve regulated non spillable lead acid Quantity x V 20 x 12V Battery Mfr Part Yuasa REW 28 12 Back up Time See Table 6 Battery run times Recharge Time Internal Batterie...

Page 41: ...ty x V 20 x 12V Battery Manufacturer Part Yuasa REW 45 12 Backup Time See Battery Run Times charts Environmental Operating Temp 0 C to 40 C 32 F to 104 F Storage Temp 15 C to 50 C 5 F to 122 F Relativ...

Page 42: ...ss Betrieb deaktivieren Wenn die Eingangsfrequenz einen synchronen Betrieb verhindert Umgebung Betriebstemperatur 0 C bis 40 C 32 F bis 104 F Lagertemperatur 15 C bis 50 C 5 F bis 122 F Relative Luftf...

Page 43: ...nd 78 5 173 1 Batterieparameter Typ Verschlossen s uredicht feuerhemmend bleis urehaltig Anzahl x V 20 x 12V Batteriehersteller Teilenr Yuasa REW 45 12 Sicherungszeit Siehe Table 6 Battery run times U...

Page 44: ...Specifications Sechnische Daten 38...

Page 45: ......

Page 46: ...mages resulting from use of this information or for any errors or omissions 2005 Sola Hevi Duty All rights reserved throughout the world Specifications subject to change without notice Sola Hevi Duty...

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