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Sohn 6503, Installation & Service Manual

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P.O. BOX 427, ELKHART LAKE, WI 53020 USA
PH: (920) 876-3361 • FAX: (920) 876-2952
E-MAIL: [email protected]
WEB: www.sohnmanufacturing.com

MANUFACTURING, INC.

SOHN MODEL

6503

INSTALLATION &

SERVICE MANUAL

Summary of Contents for 6503

Page 1: ...P O BOX 427 ELKHART LAKE WI 53020 USA PH 920 876 3361 FAX 920 876 2952 E MAIL sohn sohnmanufacturing com WEB www sohnmanufacturing com MANUFACTURING INC SOHN MODEL 6503 INSTALLATION SERVICE MANUAL ...

Page 2: ...bvious operator danger points However due to the variances in OSHA Codes which allows OSHA Inspectors to determine OSHA violations in accordance to their interpretation of OSHA Codes Sohn does not warrant the machine to meet all OSHA requirements which can vary in accordance to the location and OSHA Inspectors It is agreed that in accepting this proposal the meeting of final OSHA requirements for ...

Page 3: ...ANGLEMENT HAZARD BELT DRIVE ELECTRIC SHOCK HAZARD GENERAL WARNING HAND ABRASION PINCH POINT HAND IN ROLLERS ENTANGLEMENT HAZARD HAND IN GEARS HAND ENTANGLEMENT G CUT SEVER HAZARD J NO ACCESS FOR UNAUTHORIZED PERSONNEL H HAIR ENTANGLEMENT I DO NOT REMOVE GUARD K WEAR EYE PROTECTION L READ MANUAL 2 M NOT A LIFT POINT N SERVICE MANUAL ...

Page 4: ...CTION MANUAL BEFORE OPERATING THE MACHINE Follow all wiring codes and recommended electrical connections Learn the machine s application and limitations as well as the specific hazards peculiar to it OBTAIN ADVICE from your supervisor instructor or another qualified person if you are not familiar with the operation of this machine 2 DO NOT OPERATE MACHINEWITHOUT GUARDS IN PLACE 3 KEEP WORK AREA CL...

Page 5: ...CT THE MACHINE from the power source before installing or removing accessories before adjusting or changing set ups or when making repairs 12 NEVER LEAVE MACHINE RUNNING UNATTENDED TURN POWER OFF Don t leave machine until it comes to a complete stop 13 CERTAIN MATERIALS will generate unusually high noise levels When using such materials test to determine the necessity of hearing protection 14 CERT...

Page 6: ...5 INSTALLATION MANUAL ...

Page 7: ...6 ...

Page 8: ...ntlegs seeFigure3 Figure 4 shows the machine being placed on the table in thecorrectposition Thetableandthemachineshouldbeleveled Connectpowercordforthemachinetocontrolpanel seeFigure5 NOTE DO NOT USE PANEL HANDLE AS A LIFTING POINT 7 Fig 4 Fig 5 Fig 2 Fig 3 FORKS LEGS BASE PLATE Be sure to connect machine to the proper source of power The power rating is shown on the machine rating plate and on t...

Page 9: ... parts for the from the power source installing or removing accessories adjusting or changing set ups or when making repairs Sohn Model 6503 Only trained and authorized personnel should perform service TURN THE MACHINE OFF AND DISCONNECT THE MACHINE before before WARNING 8 ...

Page 10: ...14 16 15 9 10 11 9 Anvil Shaft 1 8 Pitch Paper Guide Spring 81 122 teeth 32 Pitch 64 96 teeth 1 8 Pitch Bearer Shaft Die Bearer Bearing Die Bearer Assembly Complete Flange Nut Pressure Knob Pressure Bar Adjusting Rod Set Screw Right Bearing Block Assembly Left Bearing Block Assembly Waste Roller Tie Bar Die Pressure Screw Oil Wiper Assembly Gear Side not shown Oil Wiper Assembly Operators Side not...

Page 11: ... 1 1 1 1 1 2 2 2 1 2 3 4 5 6 7 9 10 8 11 12 14 14 12 11 14 13 13 INK FOUNTAIN 10 Dipstick Cover Thumb Screw Dr BladeThumb Screw Ink Fountain Fountain Line Up Tool Dr Blade Assembly Dr Blade only Ink Roller Gear 1 8 Pitch Fountain Gear Set Screw O Ring Retainer Fountain O Ring Ink Roller Set Screw Ink Roller Gear 32 Pitch Option Ink Roller 1 8 Pitch Ink Roller 32 Pitch Option Fountain Shaft 1 8 Pit...

Page 12: ... DESCRIPTION QTY PRICE EA 1 2 3 4 5 LB252004 65 109 DS S102410 Print Cylinder various sizes Brass Set Screw Print Cylinder Shaft Print Cylinder Gear various sizes Screw 1 2 1 1 1 1 2 3 4 5 14 PRINT CYLINDER 11 ...

Page 13: ...PART NO DESCRIPTION DUE TO PRECISE ALIGNMENT REQUIREMENTS THIS ITEM CAN ONLY BE SOLD AS A COMPLETED ASSEMBLY QTY PRICE EA 1 65 717 Center Plate Assembly 1 CENTER PLATE ASSEMBLY 12 ...

Page 14: ...PART NO DESCRIPTION QTY PRICE EA 1 65 759 Pacer Nip Assembly 1 1 PACER NIP ASSEMBLY PACER NIP ENGAGED WITH ANVIL 13 ...

Page 15: ... 1 99 437 3 99 437 2 65 732 1 65 664 65 595 65 417 Tension Nut Spring Tension Collar Screw Clutch Collar Drive Clutch Collar Clutch Collar Clutch Disk Clutch Disk Core Holder Unwind Shaft Mount Unwind Shaft Core Lock Pin not shown 1 1 3 2 1 1 3 1 1 1 1 1 1 2 3 4 4 5 6 7 7 7 8 9 10 11 3 3 UNWIND ASSEMBLY 14 ...

Page 16: ... 2 2000 19 65 417 Tension Nut Spring Tension Collar Screw Clutch Collar Drive Clutch Collar Clutch Collar Clutch Disk Clutch Disk Core Holder Core Holder Spacer Core Holder Bearing Waste Rewind Mount Product Rewind Mount Waste Rewind Shaft Product Rewind Shaft Drive Pulley Core Lock Pin not shown 1 1 3 2 1 1 3 1 1 2 2 1 1 1 1 1 1 1 2 3 4 4 5 6 7 7 7 8 9 10 10 11 12 11 14 13 3 3 REWIND ASSEMBLY 15 ...

Page 17: ...9 1 65 595 3 65 664 5 65 687 1 65 740 2000 20 7655 2 7656 7682 1001 12 D054003 Core Lock Pin Spring Coreholder Rewind Shaft Rewind Shaft Mount Tension Nut Coreholder Spacer Drive Pulley Felt Washer RewindTension Collar Tension Collar Bearing Screw 1 1 1 1 1 1 2 1 1 1 1 2 1 1 5 10 7 7 6 13 2 11 9 12 12 8 4 3 16 ...

Page 18: ...PART NO DESCRIPTION IDLER ROLLER ASSEMBLY QTY PRICE EA 1 65 760 Idler Roller Assembly 1 17 ...

Page 19: ...loosen the locking screw and position the spacers as required and insert the blades in the groove Also insert a blade at the inside end of the spacers where it will serve as an edge guide Tighten the locking screw The blades may also be cut in two and insertedverticaltotheweb When slitting paper the web normally slides across the top edge of the slitting head When slitting pressure sensitive tape ...

Page 20: ...BACK GUARD 19 ...

Page 21: ...B C A A B B C C C B A A 20 ...

Page 22: ...45 2002 18 2002 19 65 665 65 750 1 Drive Motor Gear Box Product Rewind Belt Waste Rewind Belt Slitter Guard Switch Counter Micro Switch Main Drive Belt Drive Pulley Main Drive Pulley Foot Assembly 1 1 1 1 1 1 1 2 1 5 1 2 10 3 8 8 4 5 6 7 9 WARNING Only trained and authorized personnel should perform service 21 ...

Page 23: ...FRONT GUARD 22 ...

Page 24: ......

Page 25: ......

Page 26: ...rt Knob Counter 200 230V Counter 120V Switch E stop button Switch power 220V Switch power 120V Fan 220V Fan 120V Fan Guard Fan Filter Fuse Holder 5 x 20mm Fuse 10A F1 F2 Fuse 5A F3 F4 Fuse 0 8A F7 Power Inlet Power Cord not shown 110 Volts Power Cord not shown 220 Volts International 1 1 1 1 1 1 1 1 1 1 1 2 2 5 2 2 1 1 1 1 EXTERNAL ELECTRICAL ASSEMBLY 23 1 2 3 4 5 6 7 8 10 F1 F2 F3 F4 F7 9 ...

Page 27: ...24 ...

Page 28: ...35 Relay Terminal Strip RFI Filter Transformer Motor Control 3 4 HP Resistor Switch run jog Switch stop Switch start Potentiometer Counter 200 230V Counter 120V Switch E stop contact block mount Switch E stop contact assembly Fan Cord not shown 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 INTERNAL ELECTRICAL ASSEMBLY 25 1 2 3 7 8 9 10 11 13 12 4 5 6 ...

Page 29: ...SERVICE LOG DATE SERVICE PERFORMED BY 26 ...

Page 30: ...SOHN MODEL 6503 MANUFACTURING INC P O BOX 427 ELKHART LAKE WI 53020 USA PH 920 876 3361 FAX 920 876 2952 E MAIL sohn WEB www sohnmanufacturing com sohnmanufacturing com ...

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