background image

  

                                  

 

                          

 

 

  

  

!

5    

Cleaning, maintenance and checks

 

 
 
 
 
 
 

5.1  Cleaning 

The hammer does not require particular care. The only precaution to take, consists in preventing 
the  dirt from  entering  through the  hose  connections,  which  must  be  rigorously  closed  before  any 
operation of assembly or disassembly. 

 

5.1.1  Maintenance and daily checks 

The machine needs some important maintenance, in order to work correctly and for a long time. 

  

Greasing 

This  operation  must  be  done  at  least  every  two  hours,  introducing  an  appropriate  quantity  of 
grease.  

 

Remember to use a type of grease, which must be: 

- resistant to high loads.   
- water resistant, anti-rust, anti-corrosive.

 

Have:

 

- NLGI-2 penetration 
- Dripping point = 200-220 C° 
- Temperature of use until  t=170-180 C°  

  

It is recommended to use possibly only Socomec grease for a longer life of the parts.  
 

Other checks to be made on the hammer 
 

- Make sure that there are no oil leakages along the tool sank. 
- Make sure that no cracks are evident on the frame or on the linking bracket. 

 

5.1.2   Checks to be made on the hydraulic system 

 
Temperature of the hydraulic oil in the tank

 

Make sure that the temperature, during the work, does not exceed 80°C. 
Higher temperature can cause an irregular working condition and also the stopping of the hammer. 
 

Level of the hydraulic oil in the tank 

 

 

It is absolutely necessary to pay attention to the hydraulic oil level of the excavator tank. In case it 
is under the lowest limit, the hammer can vibrate or work irregularly. 
 
It is important to check the rigid and flexible hoses in order to find out eventual damages, crushing 
or oil leaking.

 

 

Never operate on the hammer or on the hydraulic system, when they are under 
pressure or at high temperatures. 

It is always essential to remove the connecting hoses between the hammer and the 
excavator.

 

 

CLEANING, MAINTENANCE AND CHECKS

19

Page

of 33

5

Nederland B.V.

Summary of Contents for DMS 400

Page 1: ...ing out any operation with or on the machine you must read carefully and understand each individual instruction written in this manual 43014 Medesano Parma Italia Strada Ferrari 38 Phone 39 0525 42092...

Page 2: ...lack of knowledge of instructions must be prevented from using the machine Instructions msu be kept complete and readable in accessible location for operators This manual is to be given to any other u...

Page 3: ...del martello 5 CLEANING MAINTENANCE AND CHECKS 19 Pulizia Manutenzione e Controlli 6 SPARE PARTS 25 Parti di ricambio 7 COMPLETE HAMMER EXPLODED VIEW 26 Esploso martello completo 8 ACCUMULATOR AND IN...

Page 4: ...y glasses working gloves dust mask helmet earmufes etc Large and loose clothes watches and other types of bracelets are dangerouse The operator must not drink make use of alcohol or drugs or medicines...

Page 5: ...being a source of danger to himself or those nearby The area surrounding the equipment is divided into two zones OPERATOR S ZONES These are the zones the operator has to work in while the equipment i...

Page 6: ...d above and all that has been described in greater detail in the GENERAL WARNINGS AND RESIDUAL RISKS chapter In addition the user should affix the following pictograms on the equipment Do not repair o...

Page 7: ...erial to drive poles to cut and break asphalt surfaces The manufacture is in accordance with the European Directive 2006 42 CE and with the Noise Directive 2000 14 CE Socomec S p A warrants that its m...

Page 8: ...in working conditions Kg 400 Tool weight Kg 25 Pin retainer tool weight Kg 1 3 Pressure line pipe diameter EN 856 4SP G Return line pipe diameter EN 853 2SN G Tool diameter mm 80 Hammer height with to...

Page 9: ...cumulator ACCUMULATOR LONG SCREWS V L PATTERN FOR REMOVAL It s necessary to unscrew only the long screws V L in order to remove the accumulator from the monoblock that means the screws with a bigger h...

Page 10: ...B 1040 C 415 D 380 E 450 2 4 Optimal environmental working conditions Denomination Unit of measurement Value between Temperature C 5 45 Humidity 40 90 2 5 Overall dimensions TECHNICAL FEATURES 10 Pag...

Page 11: ...nnection hoses connection DMS 400 2 6 1 Hammer hoses connection Connect pressure line hose to the entry side IN Connect return line hose to the exit side OUT IN OUT T TECHNICAL FEATURES 11 Page of 33...

Page 12: ...not pass or stop under the hammer when it is lifted up Check in the technical specifications the total weight of the hammer that is together with the adpating plate and the tool already mounted In ord...

Page 13: ...ncoupling of the hammer 3 2 2 Uncoupling Place the hammer horizontally on the ground in a safe area Stall the hydraulic system of the excavator Close the hoses flow if possible Disconnect the hoses an...

Page 14: ...lower number of revs can cause serious damages to the hammer 4 1 Instruction for use The hammer can work in all the positions allowed by the joints of the excavator boom as long as it is always press...

Page 15: ...s working we advice to shorten the distance between excavator and hammer as much as possible and to remove the cylinder piston rods only partially C D strokes never completely out Make sure that the t...

Page 16: ...breaking of the tool mainly if it is carried out while the hammer is working Do not remove big rocks with the help of the hammer frame some parts can unweld and the plate can warp Do not hammer on th...

Page 17: ...entimetres so that the boom of the excavator supports the weight of the hammer but with the tool is still touching on the ground Go down from the excavator after blocking the hydraulic system Check th...

Page 18: ...lls and non reinforced concrete structures for stones and quite soft materials To be mounted on the whole range of hammers Small spade terminal tool ref E or asphalt cutter tool ref F Suitable for tra...

Page 19: ...o be made on the hammer Make sure that there are no oil leakages along the tool sank Make sure that no cracks are evident on the frame or on the linking bracket 5 1 2 Checks to be made on the hydrauli...

Page 20: ...for tool in the case of excessive wear invert the assembly or change it c Check the wear of the tool bushings if the inside diameter is bigger than the value indicated in the technical specifications...

Page 21: ...ke and the tool is completely out In this case the material is usually soft The tool sticks out but it does not go in again It is necessary to load the hammer correctly and to try and keep a constant...

Page 22: ...hragm is broken Restore the correct pressure In other cases replace the diaphragm and restore the right nitrogen pressure The hammer increases the number of blows but the power decreases The tool supp...

Page 23: ...ce to the interested element All components of the structure and the moving parts Steel Accumulator diaphragm Rubber Upper and lower stroke end stoppers Synthetic rubber Seals O rings Rubber teflon So...

Page 24: ...including the tools and the retaining pins for the tool All those parts subject to wear and tear are excluded from warranty The warranty which the producer must grant by law is limited to the change a...

Page 25: ...with the following details a Exact name and reference number of the parts required these specifications can be taken in the list written in the following pages b Exact serial number of the hammer for...

Page 26: ...3 1 2 COMPLETE HAMMER EXPLODED VIEW 26 Page of 33 7 Nederland B V...

Page 27: ...e of 33 7 COMPLETE HAMMER EXPLODED VIEW 1 1 2 A 00330001 NUT 10 3 A 00030083 SCREW 10 ADAPTING PLATE Ref Quantity Code Description Spare parts Refer to the exploded views of the previous pages Nederla...

Page 28: ...9 7 4 11 6 12 8 10 5 21 24 22 23 20 29 17 17 15 15 17 17 15 17 19 13 14 18 23 26 24 25 27 16 25 26 28 ACCUMULATOR AND INTERNAL GROUP EXPLODED VIEW 28 Page of 33 8 Nederland B V...

Page 29: ...5 A 00010352 O RING 3 16 A 00010437 SEAL 1 17 A 00010522 O RING 5 18 A 00010642 SEAL 1 19 A 00030219 ALLEN PLUG 1 20 B 0313010 DISTRIBUTOR VALVE 1 21 B 0422040 LOWER BODY BUSH 1 22 B 0422310 PISTON 1...

Page 30: ...54 56 55 60 62 61 48 59 50 49 51 47 46 57 40 34 35 41 32 42 39 32 31 38 58 30 36 33 45 44 37 43 52 53 HAMMER EXPLODED VIEW 30 Page of 33 9 Nederland B V...

Page 31: ...A 00331340 PLUG 2 45 A 00332122 NIPPLE 1 46 A 00440159 GREASE NIPPLE 1 47 A 03330368 ELASTIC PIN 1 48 A 03330408 ELASTIC PIN 2 49 B 0201090 SPRING 1 50 B 0201120 TOOL RETAINER PIN 1 51 B 0261060 TOOL...

Page 32: ...32 Page of 33 9 HAMMER EXPLODED VIEW 62 B 0427220 1 BACK SHELL Ref Quantity Code Description Spare parts Refer to the exploded views of the previous pages Nederland B V...

Page 33: ...____________________________________________________ C A P Postcode Code postal C P _____________________________________________________ Stato State Etat Pais ________________________________________...

Reviews: