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ATyS FT - 549867A - SOCOMEC

32

EN

WARNING ! Wires must not be in contact with active voltage points such as unused

FASTON connections and lugs. In order to do so any unused or loose cables must be tensed then fixed on 

a nonconductive part of the transfer switch (use cable tie fixation points as shown in the images below).

AfterfixingtheFASTON

maintainthe wiresinplace

wiring connexion point.

For unused cable harness, faston cables see next chapter for unused cable fixation point..

6.4.2. Switch side connectors

Connect and tighten the two connectors (10 pin and 8 pin) on the correspond slots located below the plastic cover. The 
cables inserted in each connector will correspond to the label on the left of the two connectors.
Tighten using a Flat 3mm screwdriver with a 4.4 Lb. torque (0.5 N.m).

After all the faston cables have 

been connected make sure 

thecablesaretightandfix

them in place using the cable 

tie point shown below.

Use the cable tie connection point on the side of the 

switch shown above to maintain any unused cables 

(for 2P, 2P+N or 3P switches).

6.4.3. Controller side connectors

6.4.3.1. Connectors with harness

The remaining connectors of the cable harness must be placed on the controller; the location of these connectors is 
highlighted below:

Summary of Contents for ATyS FT

Page 1: ...www socomec com To download brochures catalogues and technical manuals INSTALLATION AND OPERATING MANUAL EN Fast transfer UL 1008 Transfer switching equipement ATyS FT ...

Page 2: ...Storage 22 4 6 3 ATyS FT Volume and shipping weight by reference 23 4 6 4 Marking 23 5 PRODUCT DIMENSIONS 24 6 MOUNTING INSTRUCTIONS 26 6 1 Installation 26 6 2 Mounting the switching mechanism 26 6 3 Mounting the C66 controller 28 6 3 1 Door Mounting 28 6 3 2 Backplate mounting 29 6 4 Mounting the ATyS FT cable harness 30 6 4 1 Fixing the faston connectors 30 6 4 2 Switch side connectors 32 6 4 3 ...

Page 3: ... 8 1 Mechanical manual operations for maintenance purposes 48 8 2 Electrical manual operation 49 8 3 LOAD TEST and NO LOAD TEST 50 8 4 Clearing faults 50 8 5 Recommendations for maintenance 50 9 TROUBLE SHOOTING 52 ANNEX I SINGLE LINE DIAGRAMS 53 ...

Page 4: ...lation to the use installation or maintenance of the ATYS The ATYS meets the requirement for the harmonized ANCE CSA and UL standards for transfer switching equipment the product includes the labels and marking with details on each standard No covers on the ATYS should be opened with or without voltage as there may still be dangerous voltages inside the product such as those from external circuits...

Page 5: ...ed and tested solution Intuitive and simple for local operation In inherent failsafe mechanical interlocks Quick easy and safe off load manual operation A mechanical inhibit of the motor when the product is in manual operation Auxiliary contacts to indicate if the product is not in AUTO Mode Manual Mode Straightforward installation with effective ergonomics Simple and secure control interface Easy...

Page 6: ...maged in any way it is recommended to replace the complete product Installation standards must be respected Accessories Accessories are not included and must be ordered seperatly Terminal shrouds see step 6A Additional aux contacts ref 96990021 Digiware I O 10 ref 48290140 Transformer 480 240 VAC SPARTAN SP350MQMJ Controller 24 VDC aux power supply 6W minimum type SELV mandatory with I 0 10 Module...

Page 7: ... mm 100 200A 2P 10 47 266 30 1 25 31 80 3 85 98 70 1 38 35 20 508 16 406 12 305 2P N 3P 11 85 301 30 1 25 31 80 5 49 133 70 1 38 35 20 508 16 406 12 305 3P N 4P 13 24 336 30 1 25 31 80 6 60 168 70 1 38 35 20 508 16 406 12 305 260 400A 2P 11 67 296 30 1 55 39 30 5 128 60 1 97 50 48 1220 24 610 12 305 2P N 3P 13 63 346 30 1 55 39 30 7 178 60 1 97 50 48 1220 24 610 12 305 3P N 4P 15 60 396 30 1 55 39...

Page 8: ... 200A Ilsco D2831 Contact us 1 6 250 KCMIL 275 31 1 5 16 70 8 8 5mm 1 25 4 100 200 A CMC LA 300R 39542020 2 1 6 300 KCMIL 275 31 1 5 16 70 8 8 5mm 1 12 28 4 39543020 3 39544020 4 260 400 A CMC LA 630R 39542040 2 1 4 600 KCMIL 550 62 1 1 2 310 35 8mm 1 79 45 7 39543040 3 39544040 4 260 400 A Ilsco D3096 Contact us 1 4 600 KCMIL 600 67 8 1 2 310 35 8mm 1 79 45 7 Power cable connections For 100A use ...

Page 9: ...Note transformers not delivered with the product Fix FASTON connectors according to the table in step 2C Max 2 FASTON per pole Wires must not be in contact with active voltage points such as unused FASTON connections and lugs In order to do so any unused or loose cables must be tensed then fixed on a non conductive part of the transfer switch use cable tie fixation points as shown in the images be...

Page 10: ...5mm 0 5 0 6 Nm 4 4 5 3 lb in Sensing source 2 SOURCE 2 L1 L2 L3 N Voltage sensing inputs source 2 voltage supply L1 L2 Inputs 71 IN1 SWITCH IN POS1 Do not connect to any external power supply AWG 20 14 0 5 2 5mm 72 IN2 SWITCH IN POS 2 73 IN3 DOOR OPEN 74 IN4 programmable input 4 75 IN5 programmable input 5 76 IN6 programmable input 6 70 Common point for inputs Aux power supply 81 82 negative termi...

Page 11: ...t code 1000 then the configuration will go as follow SMART WIZARD CONFIG For advanced configuration go to parameters menu Language Source config Time date Switch Application Product Name Communication In STEP 5 8 of the wizard config make sure the network detected matches your network In STEP 6 8 make sure the switch technology parameter is set to ATyS FT If a fault is shown on the controller corr...

Page 12: ...limitation on the LCD screen that may show distortion below 32 F 0 C Inspection of power contacts WARNING More than one live circuit Disconnect all sources of supply before servicing and or before using the manual operation Clip to maintain cover upright Slide cover to access service handle hole For manual operation operate handle 4 up from S2 to S1 down from S1 to S2 FAST OPERATION Recommendation...

Page 13: ...rouds in place and push back V Place the transparent plastic piece to cover the auxiliary conacts and lock in place in order to protect from direct contacts Use the correct protection according to your auxiliary contact circuit and your load Switch has 2 pre installed auxilliary contacts the kit below is for 2 additional contacts with protection against direct contact Ref 96990021 a b PH2 screwdri...

Page 14: ...door mounting kit 1 ATyS C66 back plate mounting kit 2 Switch connectors 1 Connector kit for C66 controller 1 Cable harness for connections between the switch and the controller 20 Cable ties for harness fixation points All other components described in this instruction sheet are accessories and are sold separately If any components are missing from the list described above contact your local Soco...

Page 15: ... 6 7 1 Plastic cover for off load manual operation 2 Manual handle for off load operations 3 Input connector coil voltage supply 4 Output connector internal position and cover auxiliary contacts 5 Source 1 power terminals 6 Source 1 fast on voltage sensing terminals 7 Hinged arc chamber for easy inspection of the power contacts 8 Position auxiliary contacts NO NC 9 Back plate mounting legs 10 Load...

Page 16: ...etailed configuration of the C66 download the following instruction sheet https www socomec us wp content uploads 2020 04 ATYS C66 INSTRUCTION MANUAL_INSTRUCTION MANUAL_2020 02_549868_EN USA pdf ATyS C66 AUTO LCD display Source and switch synoptic Manual operation buttons and indicator Communication indicator LED Switch not in automatic mode indicator LED Automatic button and LED indicator Test bu...

Page 17: ...nded copper wires rated up to 600 347 V a c Max 7A 18 AWG 0 75 mm cross section There are two different ATyS FT cable harnesses 4 3 1 Without Transformer connection points Ref 9696 4000 for use with ATyS FT ref 96AX XXXX X variable number depending on number of poles and rating of the switch CONTROLLER 70 9 in 1800 mm ATYS FT CONTROL INPUT POSITION OUTPUT S2A S2B S2C S2N 201 S1A S1B S1C S1N 102 IN...

Page 18: ...2 24 21 12 14 11 CONTROL INPUT POSITION OUTPUT 101 102 201 202 TRANSFORMER S1 H4 X1 H2 X3 H3 X2 H1 X4 T1B T1A T1A T1B H1 X4 H3 X2 H2 X3 H4 X1 TRANSFORMER S2 T2B T2A T2A T2B 334 333 314313324323 SPARTAN SP350MQMJ transformers not included to be purchased separately Must be bridged on X2 X3 and on H2 H3 Certified with SPARTAN SP350MQMJ please respect constructor installation requirements Note in lin...

Page 19: ...y mounted on the switch If additional auxiliary contacts are needed this kit includes 2 additional auxiliary contacts as well as a polycarbonate protection cover to protect from direct contact on auxiliary contact terminals These additional auxiliary contacts are installed on top of the existing auxiliary contacts Rating A No of poles Reference 1 100 200 A 2 P 9698 2020 3 P 2 P N 9698 3020 4 P 3 P...

Page 20: ...gateway for Ethernet Webserver 4829 0202 DIRIS Digiware D 70 communication gateway for Ethernet Webserver and multi product display Consult Socomec 1A 5A Current Transformers For the connection between the controller and the accessories and between modules a RJ45 Digiware cable is needed There are different sizes available Length m Quantity Reference 0 1 1 4829 0181 0 2 1 4829 0188 0 5 1 4829 0182...

Page 21: ...m 1 25 4 100 200 A CMC LA 300R 39542020 2 1 6 300 KCMIL 275 31 1 5 16 70 8 8 5mm 1 12 28 4 39543020 3 39544020 4 260 400 A CMC LA 630R 39542040 2 1 4 600 KCMIL 550 62 1 1 2 310 35 8mm 1 79 45 7 39543040 3 39544040 4 260 400 A Ilsco D3096 Contact us 1 4 600 KCMIL 600 67 8 1 2 310 35 8mm 1 79 45 7 Power cable connections For 100A use 1 0 AWG For 200A use 250 KCMIL For 260A use 300 Kcmil For 400A use...

Page 22: ... C to 70 C 4 6 1 2 Hygrometry 80 humidity without condensation at 55 C 133 F 95 humidity without condensation at 40 C 104 F 4 6 1 3 Resistance to impacts IK 5 as defined in UL 61010 2 201 on the switch front face IK 8 6 8 J rating as defined in UL 61010 2 201 on the controller front face 4 6 1 4 Altitude Up to 6561 feet 2 000m in altitude without derating For a calculation of the product derating ...

Page 23: ...h Up to 480 VAC 96A1 3020 28 44 12 9 62 79 28 48 200 4 Without Up to 480 VAC 96A0 4020 29 45 13 36 63 80 28 94 260 2 Without Up to 240 VAC 96A0 2026 27 12 12 3 61 46 27 88 260 2 With Up to 480 VAC 96A1 2026 30 20 13 7 64 55 29 28 260 3 Without Up to 480 VAC 96A0 3026 30 28 13 78 64 73 29 36 260 3 Without 480 VAC 9680 3026 30 28 13 78 64 73 39 36 260 3 With Up to 480 VAC 96A1 3026 33 95 15 4 68 3 3...

Page 24: ...itch dimensions Controller dimensions Switch top view SWITCH DIMENSIONS MINIMUM ENCLOSURE SIZE A B L P H W D in mm in mm in mm in mm in mm in mm in mm 100 200A 2P 10 47 266 30 1 25 31 80 3 85 98 70 1 38 35 20 508 16 406 12 305 2P N 3P 11 85 301 30 1 25 31 80 5 49 133 70 1 38 35 20 508 16 406 12 305 3P N 4P 13 24 336 30 1 25 31 80 6 60 168 70 1 38 35 20 508 16 406 12 305 260 400A 2P 11 67 296 30 1 ...

Page 25: ...ATyS FT 549867A SOCOMEC 25 EN ...

Page 26: ... Product must be installed on a flat surface of a flat surface of a type 1 3R 12 and or 12k enclosure select an enclosure according to the minimum enclosure size indicated in the previous chapter 6 2 Mounting the switching mechanism The recommended ATyS FT switching mechanism installation sequence is the following STEP 1 Prepare the four mounting screws Fix the four screws according to the diagram...

Page 27: ... side screws STEP 3 Positioning the switch Position the two bottom mounting legs on the bottom screws The switch is now stable and resting on the four screws and then tighten the four screws until the switch is fixed securely into place For tightening torque and screw type refer to the enclosure backplate manufacturer information ...

Page 28: ...2 8 66 0 4 220 1 6 30 0 4 160 1 PE For NEMA 3R12 protection the gasket must be placed and fitted on the inside perimeter of the controller STEP 2 Fixing the controller on the door Place the switch inside of the cutout and clip the door mounting screw delivered with the product on the side of the controller 2 screws per side Tighten at 1 77 lb in 0 2 N m Screw Tightening torque PH1 0 2 Nm 1 77 lb i...

Page 29: ...TEP 1 Placing the 4 mounting legs on the controller Insert the mounting legs into the four slots 2 top side and 2 bottom side c f bellow topside view STEP 2 Fixing the controller on the backplate Fix the controller through the mounting legs to the backplate maximum screw diameter 0 22in 6mm Screws not delivered with product 5 9 0 4 150 1 6 77 7 172 178 PE Note screws for backplate mounting are not...

Page 30: ...3324323 101 102 201 202 For Product references 968X XXX these connectors are labeled Source 1 side S1A S1A S1B S1B S1C Source 2 side S2A S2A S2B S2B S2C Transformer 1 T1A T1B T1A T1B Transformer 2 T2A T2B T2A T2B 70 9 in 1800 mm ATYS FT S2A S2A S2B S2B S2C S1A S1A S1B S1B S1C 2 x 35 4 in 2 x 900 mm SOURCE S1 OUT 2 OUT 1 A B C N 22 24 21 12 14 11 CONTROL INPUT POSITION OUTPUT 101 102 201 202 TRANSF...

Page 31: ... N 4P S2 S2A 201 S2B S2C S2N S1 S1A 102 S1B S1C S1N 277 480 VAC 3P N 4P S2 S2A S2B S2C S2N 201 S1 S1A S1B S1C S1N 102 Position and connection points shown in picture above indicates that both faston connectors must be placed on the designated pole See part d of this chapter for information on how to connect unused cables For harness with transformer The harness with transformer includes connection...

Page 32: ... the two connectors 10 pin and 8 pin on the correspond slots located below the plastic cover The cables inserted in each connector will correspond to the label on the left of the two connectors Tighten using a Flat 3mm screwdriver with a 4 4 Lb torque 0 5 N m After all the faston cables have been connected make sure the cables are tight and fix them in place using the cable tie point shown below U...

Page 33: ...ts source 2 voltage supply L1 L2 Inputs 71 IN1 SWITCH IN POS1 Do not connect to any external power supply AWG 20 14 0 5 2 5mm 72 IN2 SWITCH IN POS 2 73 IN3 DOOR OPEN 74 IN4 programmable input 4 75 IN5 programmable input 5 76 IN6 programmable input 6 70 Common point for inputs Aux power supply 81 82 negative terminal for aux supply positive terminal of aux supply 12 24 Vd c Outputs 12 14 11 OUT1 PO...

Page 34: ... Fixing the faston connectors page 30 of this chapter wires with faston connectors must be maintained in place using cable ties After fixing the FASTON maintain the wires in place wiring connexion point The wires should be passed along the cable duct as shown below this includes cables with unused Faston connectors SOURCE 2 A A ...

Page 35: ...cable duct into place cf image below Then fix any cables with unused faston connectors on the side of the switch as shown below This switch includes additional cable tie fixation points as show in the following image For example these can be used to maintain cables in place when connecting wires to the customer position auxiliary contacts ...

Page 36: ...ntroller also includes provisions for connection cables ties see image below Cable ties used should be adapted according to the position of the door Left side hinge door Right side hinge door cables must be more than 0 4 in 10mm away from the RTC battery cover and USB connector ...

Page 37: ... cable management WARNING Wire harness must not be subject to stretching when the door is fully open Socomec recommends having fixation points every 7 9 inches 200 mm in order to insure the harness is correctly maintained Not supplied 7 9 in 200 mm ...

Page 38: ...er includes both top source 2 and load and bottom source 1 protection No of poles Reference 100 200A 2P 96982020 3P 2P N 96983020 4P 3P N 96984020 260 400A 2P 96982040 3P 2P N 96983040 4P 3P N 96984040 Before mounting the terminal shrouds break off the removable plastic part corresponding with the switch rating and cables used For 250 300 600 KCMIL 200 260 400A break off all removable parts highli...

Page 39: ...ounting the source 2 terminal lugs 100A switches tested with 1 0 AWG copper wires 200A switches tested with 250 KCMIL copper wires 260A switches tested with 300 KCMIL copper wires 400A switches tested with 600 KCMIL copper wires Refer to the table below for tightening torques Product Rating A Designation Ref lugs Quantity per reference Openings per lug Size Section AWG Pressure screw torque Bolt t...

Page 40: ...C 22 A Rated current 125 VDC 0 5A Rated current 250 VDC 0 25 A Rated horse power up to 250 VAC HP Rated horse power up to 480 VAC HP Recommended wire section for 22A 10 AWG 4 mm Use the correct protection according to your auxiliary contact circuit and your load The additional auxiliary contact kit allows user to add two additional auxiliary contacts on the side of the switch and comes with barrie...

Page 41: ...wn below Then fix the assembled products on the switch Tightening torque 17 7 lb in 2 N m PH2 Make sure contact is correctly activated Finally place the plastic cover push the cover to clip into the two inter contact barriers This barrier can then be locked in place using cable ties To remove squeeze the top and bottom parts of the transparent piece and pull out ...

Page 42: ...ler is 6 this is equivalent to 24 digital inputs and 12 digital outputs In order to use the I O modules the 24VDC input of the C66 controller must be supplied with 24 VDC ON OFF 120Ω RS485 NC IN I3 I2 I1 GND GND CURRENT TRANSFORMERS 1A or 5A TRANSFORMATEURS DE COURANT 1A ou 5A B C N A SOURCE S2 B C N A SOURCE S1 MADE IN FRANCE Config USB LATCHING RELAY OUTPUTS NC NO C INPUTS ENTRÉES OUTPUT RELAYS ...

Page 43: ... 1 38 in 35 mm 0 29 or 0 59 in 7 5 or 15 mm 0 19 in 5 mm 3 94 in 100 mm Type of screw M4 Tightening torque 0 5 Nm Washer diameter 0 47 in 12 mm max The connection between modules and to the ATyS C66 Digiware input is on the side of the controller by means of an RJ45 connector and after this the other modules are daisy chained up to 6 modules ...

Page 44: ... decision taken is to begin with the wizard configuration then the options are To use the smart configuration parameters like voltage frequency and phase rotation will be auto detected and proposed to the user To use the manual configuration the user needs to enter the values manually The controller will require the configurator 4 digit password before the configuration by default set to 1000 Once...

Page 45: ... will become the preferred source and the transfer switch will automatically transfer to this source as long as it is available and the timers are respected Source 2 the source connected to source 2 sensing on the switch will become the preferred source and the transfer switch will automatically transfer to this source as long as it is available and the timers are respected Important Switch techno...

Page 46: ...ic functions In Phase transfer User can de activate fully the function or modify the following settings Setting Description Default value DELTA VOLTAGE Maximum of difference between the voltages of the sources x DELTA FREQUENCY Hz Maximum difference in Hz between the frequencies of the sources x DELTA ANGLE Maximum difference in phase angle between the voltages of the sources x IPT TIMER ms Time w...

Page 47: ...ATyS FT 549867A SOCOMEC 47 EN ...

Page 48: ... inhibit the supply of voltage to the coil so both automatic and remote operations will not be available as long as this cover is not screwed back Push back the plastic cover until it is clearly fixed in place for contact inspection the arc chute will be maintained in the open position if the switch is mounted vertically in the enclosure User then have access to two types of handles see following ...

Page 49: ...on is reached When the handle is on the top side the switch is connected to source 1 to switch to source 2 lower the handle until position 2 is reached Inspection of power contacts Slide to insert screwdriver FAST OPERATION SLOW OPERATION CAUTION Once all manual operations are completed make sure to screw back the arc chutes and plastic protection cover in place tightening torque 17 7 Lb in 2 N m ...

Page 50: ...be inside the log in progress but the fault LED and output will be off If the faults are no longer active they will be logged in the history log Clearing the fault will be automatically proposed by the controller through a pop up 8 5 Recommendations for maintenance To clean the front face of the equipment use a soft cloth with water and non abrasive liquids The ATyS C66 controller is conceived to ...

Page 51: ...onnect all terminals from the controller 3 Release the cover on the side of the controller containing the battery 4 Remove the old battery with an appropriate plastic tool 5 Place the new battery on the correct side polarity in the holder from the pcb and push with the finger until it reaches the position of the old one 6 Put back the plastic cover on the side of the controller and pressure slight...

Page 52: ...red Input 1 Position 1 input 2 position 2 and that the cable is not damaged Maximum operation per minutes The maximum number of operations has been reached Wait a few minutes before sending new orders to transfer Check that the controller voltage and frequency thresholds are adapted to your network Maximum password attempts reached The user has entered too many incorrect passwords Will automatical...

Page 53: ...The following single line diagrams show he wiring each include a power section wiring of the poles to each of the sources and load and control circuit includes voltage sensing and order connection from the controller to the switch ...

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Page 78: ...549867A CORPORATE HQ CONTACT SOCOMEC SAS 1 4 RUE DE WESTHOUSE 67235 BENFELD FRANCE www socomec com ...

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