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SnowEx Brine PRO 2000, Manual

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Summary of Contents for Brine PRO 2000

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Page 3: ...ment for desired Salinity 30 minutes or longer to reach 23 3 salinity Do not interrupt the machine during startup cycle 4 to 10 Salt build up in mixing tank is normal depending on quality of salt Star...

Page 4: ...he desired salinity Mixing Tank Discharge Pipes In Batch Mode the machine will stop brine production when the rear storage tank is full In Automatic Mode the discharge pump will turn on when the rear...

Page 5: ...Basics of Brine Making 20 10 6 6 12 22...

Page 6: ...Basics of Brine Making Refractometer...

Page 7: ...7 BRINE PRO 2000...

Page 8: ...safely Damage caused by installing or storing in an unsuitable environment may violate the warranty The brine maker requires a forklift with a minimum of 3 300 lbs lifting capacity and 72 fork extens...

Page 9: ...9 BRINE PRO 2000 Set Up Accessibility...

Page 10: ...10 Walk Through Mixing Tank 265 Gallon Hopper 1 cubic yard Storage Tank 285 Gallon Cleanout Drain Rubber Dust Shield Covering Hammer Mill Hammer Mill Spray Bar...

Page 11: ...11 Auger Motor Auger Transmission Auger Motor Trans Kit Hopper Auger Walk Through...

Page 12: ...12 Circulation Pump 210 GPM Circulation Pump Motor Vibrator Mix Tank Discharge Pipes Hammer Mill Motor Brine Tank Cover Flow Meter Walk Through...

Page 13: ...e Storage Tank Brine Outlet Pump Check Valve Float Switches Outlet pump is a 66 gal min Sump Pump Check Valve on the transfer hose to prevent back flow to the Outlet Pump Transfer hose to the Check Va...

Page 14: ...interface to set batching automated or cleaning modes Ex Jog Functions Guarantees precise salt delivery to mixing tank for proper brine mixture Creates consistent particle sizes Rotary Vane feeder to...

Page 15: ...secured with four T Bolt style latches and a door safety switch Safety Switch is a magnetic switch Gap up to 5 8 To open door simply unscrew all four T Bolts Simple and easy to clean the internals of...

Page 16: ...ivity Sensor Measures Salinity Wipe sensor after sitting Float Switch Circulation Pump Pump Prime Level Transfer Inlet Drain mix tank to storage tank Circulation Pump Inlet Circulation Pump Outlet Wal...

Page 17: ...17 The unit has four Eductor Nozzles located in the Mixing Tank It is equipped with 6 Fresh Water Nozzles 4 Tee 2 Elbow Walk Through...

Page 18: ...salt application 3 clean out valve allows for simple draining of waste material out of the mixing chamber Helps to generate a uniform brine mixture Eductor nozzles to agitate brine mixture Mixing Tan...

Page 19: ...ntrol Valve Ability to regulate the flow of water from the touch screen Water Line Input 3 to 18 GPM is required IMPORTANT Inline filter maybe required depending on water quality Water Supply Walk Thr...

Page 20: ...20 Walk Through Flow Indirect operated solenoid valve Water Supply...

Page 21: ...21 Walk Through...

Page 22: ...ck 1 220 VAC TB1 VFD OL4 Variable Frequency Drive Vibrator Water Valve CB2 Power Supply CB1 Grinder Motor OL1 Circulation Pump OL2 Motor Contact Starter CON2 Frequency Drive DR1 Reads 50Hz on Startup...

Page 23: ...r salt is very dry and free flowing you may need to use one of the larger baffles to reduce flow If your salt is wet or clumpy you will need to open up the baffles Having too much flow can create auge...

Page 24: ...24 Getting Started Baffle location...

Page 25: ...steer type loader is recommended for loading salt into dry hopper On Initial Start Up only fill the hopper 1 4 the way full for baffle calibration Do not exceed the fill line when adding salt 1 cubic...

Page 26: ...26 Getting Started...

Page 27: ...27 Getting Started Hook Up Water Supply Requires 3 15 gal min...

Page 28: ...28 Turn the Supply Power on Supply Power ON...

Page 29: ...t Screen will be displayed Getting Started To begin select the mode by pressing the circle with the arrow Then press NEXT Make sure the Emergency Stop Switch is Pulled Out Touch the screen anywhere to...

Page 30: ...t is capable of holding Manual discharge is required Select Batch by pressing the mode selection arrow Pressing Next will take you to the batch mode control screen Pressing Start will begin brine prod...

Page 31: ...Batch Mode Manual Discharge In Batch Mode Batch Done will appear in the message center when the storage tank is full You will need to manually discharge the brine storage tank DISCHARGING BATCH DONE D...

Page 32: ...ue to make and discharge brine to an external storage tank until the preset run limit is reached Select Automatic by pressing the mode selection arrow Pressing Next will take you to the automatic mode...

Page 33: ...ker You will need to take into account your brine will require more storage space than 1000 gallons Press reset button then the control button Once the machine produces 1000 gallons of brine the machi...

Page 34: ...34 Fresh Water Nozzle Pattern Getting Started...

Page 35: ...me the pump after the water level is above the circulation inlet or if it has been sitting for a period of time Open the reservoir cap and add 64 ounces of water Make sure the pump is not running Repl...

Page 36: ...introduce salt to the mixing tank and the fresh water will turn off At this time the circulation pump will start and you should see obvious circulation in the mixing tank If circulation is not visibl...

Page 37: ...salt quality Be patient and do not interrupt the machine during Startup cycle Start measuring salinity 15 minutes after salt flow starts through the hammer mill You will be using an entire hopper of s...

Page 38: ...te the conductivity sensor with the factor value adjustment Calibration should be completed on initial startup Salt quality and water quality can have an effect on the measurement of salinity It is re...

Page 39: ...39 Using a Refractometer Salt Refractometer Kit Instructions Refractometer Calibration Screw Driver Refractometer Case Distilled Water to set the zero point Sample Extractor...

Page 40: ...40 Using a Refractometer Description Cover Plate Calibration Screw Eyepiece with ribbed focus ring Prism Barrel with textured grip...

Page 41: ...the concentration or density of a solution increases its refractive index changes proportionately The refractive angle measured by your refractometer registers on the scale The larger the concentrati...

Page 42: ...sm platform Close the cover plate ensuring the sample spreads completely across the prism Use the supplied screwdriver to turn the calibration screw so that the dark and light boundary line coincides...

Page 43: ...cover plate so the solution spreads evenly on the prism Aim the front end of the refractometer toward a light source and adjust eyepiece for the clearest focus of the boundary line between blue and wh...

Page 44: ...4 Wait 15 min NO Is the Measured Salinity Less than or Greater than the Indicated Percentage Repeat this cycle until desired salinity is achieved Adjust factor in smaller increments until desired accu...

Page 45: ...e Factor by more than 10 points at a time or the brine maker may fail to perform as intended Press the factor set window to pull up the keyboard Key in the desired Factor Value and press enter You wil...

Page 46: ...e Center Salinity Reading Auto Run Limit Vibrator Saltmizer Adjust Factor Adjust Status Lights WTR Water CIR Circulation Pump HAM Hammer Mill VIB Vibrator AUG Auger DIS Discharge Pump Used to Display...

Page 47: ...value and counts down as the brine is created Shows how much brine the unit has left to create Will automatically stop making brine once the value has reached zero Reset each time the counter reaches...

Page 48: ...48 Operating Modes Automatic Press the INFO button to monitor the flow rate auger output input total delivered and set the Auto Run Limit Auto Control Screen...

Page 49: ...ne is being created This counter can be reset at any time by touching the RESET button Total Delivered How many total gallons the unit has made This value is not able to be reset Set Auto Limit How ma...

Page 50: ...salt and circulating the brine while adding fresh water to the mixing tank Once the unit reaches the lowest acceptable salinity it automatically stops brine production This uses built up salt remainin...

Page 51: ...51 Operating Modes Hammer Mill Wash This mode allows the hammer mill to be washed out by and should be washed out before allowing the machine to sit for several days...

Page 52: ...52 Operating Modes Jog This mode allows manual operation of the systems normally under computer control water flow circulation pump hammer mill vibrator auger and discharge pump...

Page 53: ...d brine while reducing salt build up in the mixing tank The unit will stop adding salt and continue circulation adding only fresh water By doing this the unit is trying to use up any undissolved salt...

Page 54: ...54 Maintenance...

Page 55: ...Drain the storage Tank Open Transfer Valve Shut off unit Open cleanout drain at front of mixing tank Rinse hammer mill thoroughly Carefully remove residual solids in mixing tank Wash down with hose S...

Page 56: ...56 Maintenance...

Page 57: ...57 Maintenance Zerk Fitting Locations 4 Total Grease Every 10 Hours...

Page 58: ...58 Service Screens Touch top left corner to unlock service screens Indicated by GREEN CIRCLE Press on the screen to pull up keyboard...

Page 59: ...59 Disable Cap and type in name Press Enter Repeat for Password Field Pressing the Lock Icon will display user name Pressing the Home Icon will take you back to Home Screen Credentials...

Page 60: ...60 Machine Unlocked and System Control A Red Light visible in the right corner when unlocked Select Language Touch top left corner hidden button...

Page 61: ...est Float Indicator lights will illuminate Green when the switch is closed Procedure Raise the floats manually and watch for indicator lights to test Enter this screen by selecting the VFD info button...

Page 62: ...hours for each component If there is a software update these values will have to be written down and reloaded to maintain the total hours See Hour Meter Input Screen for more info Enter this screen b...

Page 63: ...orner of System Info screen to enter the Hour Meter Water Total screen Values from the Hour Meter screen below will need to be recorded before a software update and manually loaded here afterwards Aft...

Page 64: ...ischarge Pump Timeout Select Timers Press the Discharge Pump Timeout window to pull up keyboard Enter the desire time you would like the discharge pump to run Min 8 minutes Max 20 minutes Reference Pa...

Page 65: ...65 BRINE PRO 2000 Troubleshooting...

Page 66: ...og Mode is used to manually control sub systems independently for troubleshooting and testing Sub System Functions Hammer mill Circulation Pump Discharge Pump Water Valve Vibrator Auger Troubleshootin...

Page 67: ...e if breaker is tripped inside the control panel OL4 If problem persists clear out the area around the auger Check to see if breaker is tripped inside control panel OL2 Check Flush circulation pump Ch...

Page 68: ...68 Troubleshooting Check to see if breaker inside control panel is tripped OL3 Check pump for air bubble See if check valve is operating correctly Adjust discharge pump timeout setting Pop Up Messages...

Page 69: ...d inside the control panel OL1 Open hammer mill door and rinse out the hammer mill with a garden hose Adjust baffles to reduce salt flow Check to see if hammer mill door is closed all the way The hamm...

Page 70: ...pply is too high 3 15 gal min is required Reduce water flow Check flow meter to make sure it is functioning properly Water supply is too low 3 15 gal min is required Increase water flow Check flow met...

Page 71: ...Take a refractometer reading and reference the flow chart in your owner s manual or reference page 51 in this manual Salinity is too low Check to ensure the conductivity sensor is clean Take a refrac...

Page 72: ...72 Troubleshooting Pop Up Messages Reference page 70 in this manual to test float switches...

Page 73: ...73 Troubleshooting Pop Up Messages Bearings must be grease every 10 hours or damage may occur...

Page 74: ...k Hammer Mill 17 White 18 Black Auger Motor Direct to VFD Hammer Mill Safety Switch 56 Red i7 Black Run Level Mix 56 White i5 Black High Limit Tank 56 White i1 Black Discharge Pump 21 White 22 Black V...

Page 75: ...75 BRINE PRO 2000 Wiring Diagram...

Page 76: ...above SD card to Stop 3 Wait 30 seconds 4 Move selector switch back to Run 5 Push CB1 Breaker Down to the Off position 6 Wait 30 seconds 7 Push CB1 Breaker Up to the On position PLC Reset is Complete...

Page 77: ...77 PLC Software Upgrade 1 Power on unit Push CB1 Breaker down to the off position 2 Insert SD Card into slot as shown...

Page 78: ...78 PLC Software Upgrade 3 Push CB1 Breaker up to the on position 4 Watch for green SD to go out Be patient when this process begins It could take a few minutes...

Page 79: ...79 PLC Software Upgrade 5 Wait for lights to turn Green 6 Move selector switch above SD card to Stop 7 Wait 5 seconds 8 Move selector switch back to Run PLC Upgrade is Complete...

Page 80: ...80 HMI Software Upgrade 1 Turn the Power on record gallons Hours etc 2 Insert the Flash Drive 3 Press Yes on the Screen 4 Press Restart on the Screen 5 Remove Flash Drive Immediately...

Page 81: ...81...

Page 82: ...82 Serial Number Label...

Page 83: ...83 Liqui Maxx Specifications...

Page 84: ...ount Adjustable Boom Receiver Mount BRM 175 Accessory only Boom Options Consider using the optional BRM 175 Adjustable Boom Receiver Mount if the tips of the nozzles lie outside this zone when using y...

Page 85: ...raying capabilities to the unit Bolts directly to the sprayer frame and includes spray wand with 100 foot hose Universal Mount Kit PN UMK 200 This kit includes ratchet straps brackets and hardware for...

Page 86: ...86 Standard Sprayer Control Complete and safe control of both spraying pressure and valve shut down from the operators seat...

Page 87: ...3 zone control This helps to apply liquid exactly where it s needed without wasting material GPS ground speed sensors automatically adjust the flow according to the vehicle speed reducing the chance o...

Page 88: ...88 Deluxe Controller Accessories Speed Sensor PN 10777 Blast Run Hold Remote Switch Box PN 17560...

Page 89: ...89 Pump Specifications Wet sealed centrifugal pump 5 5 horsepower HONDA engine 210 gallons per minute Dry sealed centrifugal pump 5 5 horsepower HONDA engine 210 gallons per minute...

Page 90: ...90 What s New...

Page 91: ...91 What s New...

Page 92: ...92 What s New...

Page 93: ...93 What s New...

Page 94: ...en the 90 elbow connection to the tank bulkhead fitting underneath the unit Dip the hose in hot water or carefully use a heat gun for 20 40 seconds 2 Connect the return valve to the 2 bulkhead connect...

Page 95: ...95 Set Up Instructions...

Page 96: ...g the optional BRM 175 Adjustable Boom Receiver Mount if the tips of the nozzles lie outside this zone when using your stock receiver hitch 7 To install the BRM 175 Adjustable Boom Receiver Mount unfa...

Page 97: ...oses to the installed boom with adequate slack and cut the hoses to fit Clamp the hose tightly to the boom to prevent leaks 9 Fill the pump s anti freeze reservoir with a mixture of 50 Ethylene and 50...

Page 98: ...e system in HOLD 2 Hold the BLAST key for 1 second The CAL icon and red light will be visible and calibration values can be viewed and edited 3 Calibration positions are identified by WHITE labeling o...

Page 99: ...ser than 12 to the flowmeter The servo valve has a flow direction decal on it Make sure that the actual flow direction matches the decal on the servo valve The servo valve connects directly to the mai...

Page 100: ...use standing brine in the tank to flow out 2 Once hose is hooked up open the brine fill and shut off valves 3 Once the valves are open begin pumping brine from the holding tank using the external pump...

Page 101: ...101 Control Operation...

Page 102: ...102 Control Operation...

Page 103: ...103 Control Operation...

Page 104: ...104 Control Operation AUTO Long distances ex Parking lots MAN Short distances ex driveways Bypass...

Page 105: ...be adjusted by using the Up and Down arrow buttons on the control 2 Factory Defaults Target Application Rate 30 Rate Increment 5 Units Gallons Acre BLAST function is intended for spot applications req...

Page 106: ...the rotary switch to VOLUME MINUTE 1 Application rate can be adjusted by using the Up and Down arrow buttons on the control 2 Use the RUN HOLD button and the boom switches to control the boom 2 Left L...

Page 107: ...107 Default Calibration Settings 1 CONTROL MUST BE UNLOCKED Put the system in HOLD hold the BLAST key for 1 second The CAL icon will be visible and the red light...

Page 108: ...108 Default Basic Calibration Settings...

Page 109: ...109 Basic Calibration...

Page 110: ...110 Basic Calibration...

Page 111: ...111 Basic Calibration...

Page 112: ...112 Basic Calibration...

Page 113: ...113 Basic Calibration...

Page 114: ...114 Basic Calibration...

Page 115: ...115 Basic Calibration...

Page 116: ...116 Basic Calibration...

Page 117: ...e Release the BLAST button If the Console is unlocked the Warning LED will also turn on and any of the Special CALIBRATE values can be adjusted The desired Special Calibration Parameter s can then be...

Page 118: ...118 Entering Special Calibration Values Flow Cal Page 1 CAL 1...

Page 119: ...119 Entering Special Calibration Values Flow Cal Page 2 CAL 2...

Page 120: ...120 Entering Special Calibration Values Flow Cal Page 3 CAL 3...

Page 121: ...121 Entering Special Calibration Values Min Flow Page 1 CAL 1...

Page 122: ...122 Entering Special Calibration Values Min Flow Page 2 CAL 2...

Page 123: ...123 Entering Special Calibration Values Min Flow Page 3 CAL 3...

Page 124: ...124 Entering Special Calibration Values Adjust Rate Page 1 CAL 1...

Page 125: ...125 Entering Special Calibration Values Adjust Rate Page 2 CAL 2...

Page 126: ...126 Entering Special Calibration Values Adjust Rate Page 3 CAL 3...

Page 127: ...127 Entering Special Calibration Values Target Rate Page 1 CAL 1...

Page 128: ...128 Entering Special Calibration Values Target Rate Page 2 CAL 2...

Page 129: ...129 Entering Special Calibration Values Target Rate Page 3 CAL 3...

Page 130: ...130 Entering Special Calibration Values Test Speed Page 1 CAL 1...

Page 131: ...131 Entering Special Calibration Values Test Speed Page 2 CAL 2...

Page 132: ...132 Entering Special Calibration Values Test Speed Page 3 CAL 3...

Page 133: ...133 Entering Special Calibration Values Mode Select Page 1 CAL 1...

Page 134: ...134 Entering Special Calibration Values Mode Select Page 2 CAL 2...

Page 135: ...135 Entering Special Calibration Values Mode Select Page 3 CAL 3...

Page 136: ...136 Entering Special Calibration Values Speed Cal Page 1 CAL 1...

Page 137: ...137 Entering Special Calibration Values Speed Cal Page 2 CAL 2...

Page 138: ...138 Entering Special Calibration Values Speed Cal Page 3 CAL 3...

Page 139: ...139 Entering Special Calibration Values Width Cal Page 1 CAL 1...

Page 140: ...140 Entering Special Calibration Values Width Cal Page 2 CAL 2...

Page 141: ...141 Entering Special Calibration Values Width Cal Page 3 CAL 3...

Page 142: ...142 Entering Special Calibration Values Press and hold Blast to Save and Exit Special Calibration...

Page 143: ...143 System Diagram...

Page 144: ...144 Deluxe Controller Wiring Diagram...

Page 145: ...145 Deluxe Controller Messages Warnings...

Page 146: ...146 Liqui Maxx Troubleshooting...

Page 147: ...e on all electrical connections to prevent corrosion Paint and oil any bare metal surfaces Inspect all hoses harness and worn or bent parts Clean brine filter as needed End of Season and Storage Flush...

Page 148: ...148 Standard Nozzle Selection Wing Nozzle Come in Left Right Pairs...

Page 149: ...149 Boom Nozzle Application Rates...

Page 150: ...150 Boom Nozzle Application Rates Recommended Application Rate 30 gallons acre Recommended PSI 30 psi Recommended Ground Speed 15 mph...

Page 151: ...151 Boomless Nozzle Application Rates...

Page 152: ...152 Engine Specifications Honda GX 160...

Page 153: ...sed to you only on condition that you agree to use them only in furtherance of your authorized dealer activities and not for the purpose of selling other products in competition with TrynEx Internatio...

Page 154: ...154...

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