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18

16992140 Rev C

PloWInG tIPs

• Know the area you are plowing. Be aware of all hidden obstacles (pipes, drains, berms, etc.)
• Plow with the storm, do not let snow accumulate
• Always lower the plow blade when parking to minimize the risk of the plow dropping and to reduce the 
load on the truck suspension.
• When transporting the plow – monitor coolant temperature. If the truck is running hot, adjust the plow 
position to allow additional airflow to the radiator.
• Plowing at high speeds increases the potential for damage to your plow AND your truck

tRouBlesHootInG, continued

SYMPTOM/DIAGNOSTIC

 RESULT

 FIX

Status light blinks 4 times

Continuity Problem

Check ORANGE WIRE/S3 COIL

Check voltage at S2 or S3 VALVE coils

If no voltage present, check cable and connections

Replace/repair cable or connections

Check S2/S3 VALVE for contamination

Spool must move freely, and sleeve area must be 

clear of any debris

Remove S2/S3 VALVE and check free movement of 

spool, clean any chips/debris from valve
Replace S2/S3 VALVE

LeFt anD Right Wing Won't RetRaCt

Status light blinks 5 times

Continuity Problem

Check BLUE/WHT WIRE/S4 VALVE

Check voltage at S4 VALVE coil

If no voltage present, check cable and connections

Replace/repair cable or connections
Confirm BLUE/WHT wire at S4

Check S4 VALVE for contamination

Spool must move freely, and sleeve area must be 

clear of any debris

Remove S4 VALVE and check free movement of 

spool, clean any chips/debris from valve
Replace S4 VALVE

LeFt Wing Won't extenD oR RetRaCt

Status light blinks 7 times

Continuity Problem

Check ORANGE/WHT WIRE/S5 VALVE

Check voltage at S5 VALVE coil

If no voltage present, check cable and connections

Replace/repair cable or connections
Confirm ORANGE/WHITE wire at S5 VALVE

Check S5 VALVE for contamination

Spool must move freely, and sleeve area must be 

clear of any debris

Remove S5 VALVE and check free movement of 

spool, clean any chips/debris from valve
Replace S5 VALVE

Right Wing Won't extenD oR RetRaCt

Status light blinks 6 times

Continuity Problem

Check GREEN/WHT WIRE/S6 VALVE

Check voltage at S6 VALVE coil

If no voltage present, check cable and connections

Replace/repair cable or connections
Confirm GREEN/WHITE wire at S6 VALVE

Check S6 VALVE for contamination

Spool must move freely, and sleeve area must be 

clear of any debris

Remove S6 VALVE and check free movement of 

spool, clean any chips/debris from valve
Replace S6 VALVE

PLoW DRiFts WhiLe PLoWing snoW

Air in Fluid

Bleed air from system

Slightly loosen fittings to angle cylinders and angle 

the plow.  Tighten fittings while fluid is escaping.  

Do this over an absorbent mat, or hold a rag over 

fitting to absorb excess fluid.

Check CHECK VALVES for contamination

Poppet must move freely, and seat and piston area 

must be clear of any debris

Remove CHECK valves and clean

Replace CHECK valve

Check RELIEF valves for contamination

Poppet must move freely, and seat must be clear of 

any debris

Remove RELIEF valves and clean

Replace RELIEF valves

Summary of Contents for xp series

Page 1: ...1 16992140 Rev C PATENTS PENDING...

Page 2: ...which results in vehicle decelerations equivalent to or greater than the air bag deployment threshold described above would deploy the air bag WARNING Make sure plow is properly attached before moving...

Page 3: ...ervice and is the first line of support They have first hand knowledge of your plow and the conditions in your area Be sure to register your plow after purchase at www snowdoggplows com The required i...

Page 4: ...on the stow plate located on the driver s side moldboard and insert the lock pin The jack may also be stored in the truck for added theft prevention 7 Connect both the lighting hydraulic control conne...

Page 5: ...ap Hex 5 16 18 x 1 Zn 6c 4 Washer 5 16 Flat Zn 6d 4 Nut Nylock 5 16 18 Zn 7 2 16111510 LIGHT BRACKETS 8 1 16111512 LIGHT BRACKET HARDWARE KIT 8a 8 Screw Cap Hex 1 4 20 x 1 1 4 Zn 8b 16 Washer Flat 1 4...

Page 6: ...orque of 20ft lbs DO NOT OVERTIGHTEN THE SWIVELS 8 Install the blade guides using the included hardware kit 9 Install the lights with the light kit hardware Do not route the plow side light harness ye...

Page 7: ...s be tight and secure Loose connections on the plow circuit can cause overheating component failure or intermittent operation 1 Route the CONTROL HARNESS through the truck grill by the battery and thr...

Page 8: ...low should be installed between the OEM HARNESS and HEADLIGHT on both the passenger and driver sides The BROWN wire from the adapter should be spliced into the PARKING light circuit The PURPLE wire fr...

Page 9: ...adlight center to center distance 5 The high intensity zone of the low beams should be just below the horizontal line and the right of the vertical lines see diagram below Adjust the headlight aim as...

Page 10: ...Maintenance The SnowDogg line of plows has been simply designed for reliable service In order to ensure the reliability of your plow observe the following maintenance items and regularly inspect Faste...

Page 11: ...106 107 32a 23a 112 17 18 18a 112 8 10 9 11 9 10 16a 8 67a 72 16b 111 30 11 11 33 75 193 191 194 192 97 97 110 38 35 34a 41 1 13 35 12 11 69 74 26 73 31 32 27 28 24 104 105 29 15 5 3 14 37 37 7 4 6 19...

Page 12: ...ure D Hydraulic Power Unit Diagram PS ROD PS BORE DS ROD DS BORE WING HOSE POSITIONS 196 114 115 195 116 113 58 62 58 180 190 183 185 183 185 184 185 65 185 186 185 185 59 50 55 54 51 189 64 63 67a 61...

Page 13: ...13 16992140 Rev C Figure E Harness Diagram Figure D Hydraulic Power Unit Wiring Diagram 80 83 85 88 89 98 84 87 S5 S6 S2 S3 S4 S1B S1A BLU GRN ORG BLU WHT GRN WHT ORG WHT PUR TO MOTOR...

Page 14: ...kin Fastener Kit set of 10 38 16120120 2 Cap Crosstube 39 16120157 1 Deflector Rubber MD HD TE EX75 XP810 41 16121100 2 Shoe Assembly 41 16121120 16 Shoe Washer 1 8 41 16121140 2 Shoe Linch Pin 42 161...

Page 15: ...al S6 S5 S2 S3 S4 S1B S1A RV1 RV2 BLU GRN ORG BLU WHT GRN WHT ORG WHT PUR TO MOTOR S 1 B S O L S 1 A M O T O R S 2 S 3 S 4 S 5 S 6 UP DOWN LEFT FLOAT RIGHT LEFT IN LEFT OUT RIGHT IN RIGHT OUT BOTH IN...

Page 16: ...OTE Full schematics and pin out information can be found online at www snowdoggplows com under Tech Support in the 16992900 service manual Method of Operation Headlights The SnowDogg relay isolation m...

Page 17: ...el wool Replace cylinder Oil sprays out of vent port in power unit Air in Fluid Bleed air from system Slightly loosen fittings to angle cylinders and angle the plow Tighten fittings while fluid is esc...

Page 18: ...free movement of spool clean any chips debris from valve Replace S4 VALVE Left Wing won t Extend or Retract Status light blinks 7 times Continuity Problem Check ORANGE WHT WIRE S5 VALVE Check voltage...

Page 19: ...parts not furnished by Buyers Products or damage resulting from same parts modified without authorization or damage resulting from same expendable parts cutting edges fluids etc damage resulting from...

Page 20: ...20 16992140 Rev C Buyer Products Co 9049 Tyler Blvd Mentor Ohio 44060...

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