background image

10

16992140 Rev C

Your plow and truck are now ready for operation. The hydraulic system has been filled at the factory and 
should be fully operational. It is possible that agitation due to the shipping has introduce some air into the 
oil. When operating the plow for the first time some oil may exit the vent (by the coils). This should stop 
once the plow is cycled and operational. Check all plow and light functions. If something is not working 
correctly, reread the installation directions to make sure a step was not missed and check the schematics.

stoRaGe

1. Before disconnecting the plow from your vehicle, fully compress the lift cylinder
2. Disconnect the plow from your vehicle
3. Coat all electrical connection points with dielectric grease
4. Repair/touch up any chipped paint or rusted areas
5. Apply a coat of oil or grease to all exposed chrome (on angle and lift cylinders)
6. Grease all grease fittings on trip pins and king pin

ReMoVal fRoM stoRaGe

1. Check all fasteners and hydraulic fittings for tightness.
2. Replace any cracked hydraulic hoses
3. Coat all electrical connection points with dielectric grease
4. Connect plow to vehicle

MaIntenance

The SnowDogg line of plows has been simply designed for reliable service. In order to ensure the 
reliability of your plow, observe the following maintenance items and regularly inspect:
• Fasteners and retaining devices for proper installation and tightness.
• Hydraulic cylinders for damage, pitting or leakage
• Hydraulic hoses for wear, damage or leakage. Replace any damaged hose.
• All electrical connections for corrosion – apply dielectric grease as required
• Cutting edge wear
• Plow shoe wear
• Greasable fittings (2x trip pins and king pin)

HYDRaulIc sYsteM

•  All SnowDogg plows use SnowDogg brand Low-Temperature Hydraulic Fluid (P/N 16150010) available 

from SnowDogg dealers.

• The reservoir should be filled through to top port until oil reaches the top port.
•  Recheck and tighten all fittings and valves every season or as necessary. Vibration due to normal use 

can cause fittings to loosen.

•  Loctite or Teflon tape should not be used on any fittings or hoses. The only plugs where pipe sealant 

may be used are the reservoir plugs.

•  The reservoir should be drained and refilled every season to ensure that the oil remains free of water 

and contanimants. If contaminants are known to be present, it is recommended that the reservoir be 
removed and cleaned.

With proper maintenance and care your snowDogg plow will provide years of trouble free service!

 

Summary of Contents for xp series

Page 1: ...1 16992140 Rev C PATENTS PENDING...

Page 2: ...which results in vehicle decelerations equivalent to or greater than the air bag deployment threshold described above would deploy the air bag WARNING Make sure plow is properly attached before moving...

Page 3: ...ervice and is the first line of support They have first hand knowledge of your plow and the conditions in your area Be sure to register your plow after purchase at www snowdoggplows com The required i...

Page 4: ...on the stow plate located on the driver s side moldboard and insert the lock pin The jack may also be stored in the truck for added theft prevention 7 Connect both the lighting hydraulic control conne...

Page 5: ...ap Hex 5 16 18 x 1 Zn 6c 4 Washer 5 16 Flat Zn 6d 4 Nut Nylock 5 16 18 Zn 7 2 16111510 LIGHT BRACKETS 8 1 16111512 LIGHT BRACKET HARDWARE KIT 8a 8 Screw Cap Hex 1 4 20 x 1 1 4 Zn 8b 16 Washer Flat 1 4...

Page 6: ...orque of 20ft lbs DO NOT OVERTIGHTEN THE SWIVELS 8 Install the blade guides using the included hardware kit 9 Install the lights with the light kit hardware Do not route the plow side light harness ye...

Page 7: ...s be tight and secure Loose connections on the plow circuit can cause overheating component failure or intermittent operation 1 Route the CONTROL HARNESS through the truck grill by the battery and thr...

Page 8: ...low should be installed between the OEM HARNESS and HEADLIGHT on both the passenger and driver sides The BROWN wire from the adapter should be spliced into the PARKING light circuit The PURPLE wire fr...

Page 9: ...adlight center to center distance 5 The high intensity zone of the low beams should be just below the horizontal line and the right of the vertical lines see diagram below Adjust the headlight aim as...

Page 10: ...Maintenance The SnowDogg line of plows has been simply designed for reliable service In order to ensure the reliability of your plow observe the following maintenance items and regularly inspect Faste...

Page 11: ...106 107 32a 23a 112 17 18 18a 112 8 10 9 11 9 10 16a 8 67a 72 16b 111 30 11 11 33 75 193 191 194 192 97 97 110 38 35 34a 41 1 13 35 12 11 69 74 26 73 31 32 27 28 24 104 105 29 15 5 3 14 37 37 7 4 6 19...

Page 12: ...ure D Hydraulic Power Unit Diagram PS ROD PS BORE DS ROD DS BORE WING HOSE POSITIONS 196 114 115 195 116 113 58 62 58 180 190 183 185 183 185 184 185 65 185 186 185 185 59 50 55 54 51 189 64 63 67a 61...

Page 13: ...13 16992140 Rev C Figure E Harness Diagram Figure D Hydraulic Power Unit Wiring Diagram 80 83 85 88 89 98 84 87 S5 S6 S2 S3 S4 S1B S1A BLU GRN ORG BLU WHT GRN WHT ORG WHT PUR TO MOTOR...

Page 14: ...kin Fastener Kit set of 10 38 16120120 2 Cap Crosstube 39 16120157 1 Deflector Rubber MD HD TE EX75 XP810 41 16121100 2 Shoe Assembly 41 16121120 16 Shoe Washer 1 8 41 16121140 2 Shoe Linch Pin 42 161...

Page 15: ...al S6 S5 S2 S3 S4 S1B S1A RV1 RV2 BLU GRN ORG BLU WHT GRN WHT ORG WHT PUR TO MOTOR S 1 B S O L S 1 A M O T O R S 2 S 3 S 4 S 5 S 6 UP DOWN LEFT FLOAT RIGHT LEFT IN LEFT OUT RIGHT IN RIGHT OUT BOTH IN...

Page 16: ...OTE Full schematics and pin out information can be found online at www snowdoggplows com under Tech Support in the 16992900 service manual Method of Operation Headlights The SnowDogg relay isolation m...

Page 17: ...el wool Replace cylinder Oil sprays out of vent port in power unit Air in Fluid Bleed air from system Slightly loosen fittings to angle cylinders and angle the plow Tighten fittings while fluid is esc...

Page 18: ...free movement of spool clean any chips debris from valve Replace S4 VALVE Left Wing won t Extend or Retract Status light blinks 7 times Continuity Problem Check ORANGE WHT WIRE S5 VALVE Check voltage...

Page 19: ...parts not furnished by Buyers Products or damage resulting from same parts modified without authorization or damage resulting from same expendable parts cutting edges fluids etc damage resulting from...

Page 20: ...20 16992140 Rev C Buyer Products Co 9049 Tyler Blvd Mentor Ohio 44060...

Reviews: