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There is one side block on each side of the platform. The
slide blocks must be in good condition and free to move
without obstruction.

Fasteners

Visually inspect all fasteners to see that none are miss-
ing or loose.

Pay particular attention to all of the bolts, nuts, roll pins,
collars, and snap rings that connect the scissors arms.
They should all be present, tight, and not damaged in
any way.

Upper Control Station

Inspect the platform and upper controls only if all func-
tions operated properly from the lower controls.

Guardrail System

The guardrail system (refer to Figure 8.19) includes the
top rail, mid rail, toeboards and an entry chain or op-
tional swinging gate.

Figure 8.19—Guardrail System

Inspect all components of the guardrail system. The
rails and toeboards must all be in place and free of any
damage or deformation. Visually check the rail and
toeboard welds for cracks. All bolts and nuts fastening
the guardrails in place must be present and not show
any signs of looseness.

Inspect the entry chain to be sure it is present and se-
curely fastened to the rail. The chain must be free of
damage and deformation that may prevent if from func-
tioning properly. Inspect the hook and eye that secures
the chain to the rail.

Inspect the optional swinging gate to see that it swings
freely, closes firmly, and is not deformed in any way.
Make sure the gate is secure when it’s closed.

Platform Extension

A snapper pin at the right front of the platform secures
the extension deck to the main platform deck. Inspect
the pin (refer to Figure 8.20) to ensure that it properly
secures the extension deck. Release the pin to extend
the platform. Extend the platform while checking for
proper operation.

Figure 8.20—Platform Extension Snapper Pin

Extend the platform and inspect the weldments for de-
formation and damage. Visually check the platform
welds for cracks.

Operating Controls

With the aerial platform stowed, test the operation of
each control from the upper control station (refer to Fig-
ure 8.21).

Figure 8.21—Upper Controls

Place the battery disconnect switch in the on position
and from the lower controls, place the control selector in
the up position and turn the key switch on if the machine
is equipped with that option. Pull the emergency stop
button out to turn on the electrical power to the upper
controls.

From the upper controls, test the interlock by moving the
joystick without engaging the interlock switch. If move-
ment occurs the interlock is not functioning properly. Do
not operate the machine until the problem is corrected.

S1930 – 0361266

8 - 7

Chapter 8. Prestart Inspection

Snapper Pin

Top Rail

Mid Rail

Toeboard

Entry Chain

Emergency

Stop Button

Interlock Switch

Steer Switch

Joystick

Drive/Lift

Selector

Switch

Horn

Summary of Contents for S1930

Page 1: ...P N 0361266 March 2001 Operator s Manual...

Page 2: ...t creating an electrical shock hazard resulting in death or serious injury If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicin...

Page 3: ...Chapter 7 Controls Battery Disconnect Switch 7 1 Lower Controls 7 1 Emergency Stop Button 7 1 Control Selector Switch 7 1 Platform Raise Lower Switch 7 1 Circuit Breaker Reset Buttons 7 1 Upper Contro...

Page 4: ...wering 9 3 Extending 9 3 Brakes 9 3 Swing Out Trays 9 3 Electrical Power Outlet 9 4 Chapter 10 Stowing and Transporting Stowing 10 1 Transporting 10 1 Lifting With a Forklift 10 1 Winching 10 1 Drivin...

Page 5: ...Association CSA European Standard prEN 280 Options The following options may be provided on the machine Horn Flashing light Swinging platform gate Battery condition indicator EE rating consult factory...

Page 6: ...o so Following the daily prestart inspection in this Operator s Manual will help keep the aerial platform in optimum working condition Other maintenance functions must be per formed by maintenance per...

Page 7: ...0361266 2 1 Guardrails Platform Scissors Structure Chassis Platform Extension Upper Controls Operator s Manual Holder Lower Controls Hydraulic Tray on Right Side Battery Tray on Left Side Entry Step G...

Page 8: ...aximum number of occupants 2 people AC outlet 120 V 17 4 amp Function Speed Platform raise 12 to 20 seconds Platform lower 20 to 26 seconds Drive Platform raised less than 7 2 1 m 0 to 2 mph 0 6 to 3...

Page 9: ...gard all conductors as energized Do not operate outside during a thunderstorm Minimum Safe Approach Distance Minimum safe approach distances to energized power lines and their associated parts must be...

Page 10: ...the machine before moving the chassis or platform Allow sufficient room and time to stop movement to avoid contact with structures or other hazards Always look in the direction of movement Drive with...

Page 11: ...orm Take care to prevent rope electrical cords and hoses etc from becoming caught in or on the aerial platform If the platform or scissors structure becomes caught on an adja cent structure or other o...

Page 12: ......

Page 13: ...platform At the upper controls the emergency stop is a two position push button refer to Figure 4 2 Push the emergency stop button in to disconnect power to the upper control circuits Pull the button...

Page 14: ...d does not justify operating on anything other than firm flat level surfaces Lowering Alarm When the joystick is moved out of neutral to lower the platform the alarm emits a loud beeping sound to warn...

Page 15: ...ble Death or serious injury can result from a tip over accident Do not drive or position the aerial platform for elevated use near any drop off hole slope soft or uneven ground or other tip over haz...

Page 16: ......

Page 17: ...arger refer to Figure 5 2 When the batteries are charging the am meter displays the level of current flow from the charger to the batteries Figure 5 2 Battery Charger Battery Condition Indicator The o...

Page 18: ......

Page 19: ...ed Batteries give off hydrogen and oxygen that can combine explosively Death or serious injury can re sult from a chemical explosion Charge the batter ies only in a well ventilated area away from spar...

Page 20: ......

Page 21: ...rgency Stop Button The emergency stop is a two position push button Push the button in to disconnect power to all control cir cuits Pull the button out to restore power Control Selector Switch Place t...

Page 22: ...e 7 3 to operate the fol lowing functions Aerial platform steering Aerial platform drive and speed Platform raise lower and speed Movement of the joystick in a given direction produces a corresponding...

Page 23: ...ystem Batteries give off hydrogen and oxygen that can combine explosively Death or serious injury can re sult from a chemical explosion Do not smoke or permit open flames or sparks when checking the b...

Page 24: ...de enough to position the safety prop Refer to Figure 8 4 3 Swing the safety prop downward from the storage position to the support position 4 Remove hands and arms from the scissors struc ture area 5...

Page 25: ...e need to regularly add fluid indicates a leak that should be cor rected Hoses Tubes and Fittings Inspect all hydraulic hoses tubes and fittings for wear leakage or damage refer to Figure 8 7 Make sur...

Page 26: ...op safety guard up and push the toggle switch up to the on position 3 Insert the key into the master switch and turn the switch to start until the engine starts then release it 4 Let the engine warm t...

Page 27: ...orm should not raise any farther 8 Lower the platform Place the board under the skid on the right side 9 Raise the platform while watching the skid When the skid contacts the board the platform should...

Page 28: ...structures including the weldments and related components It is important to inspect the fasteners that connect the components Weldments Visually inspect all weldments for abnormal wear abra sion or...

Page 29: ...see that it swings freely closes firmly and is not deformed in any way Make sure the gate is secure when it s closed Platform Extension A snapper pin at the right front of the platform secures the ext...

Page 30: ...source of 125 volt AC power to the power input connector at the front of the chassis Plug an electrical tool into the receptacle and try to operate the tool to verify proper operation of the outlet Us...

Page 31: ...LINDER IS SPRING LOADED INCORRECT ASSEMBLY OR DISASSEMBLY COULD CAUSE PHYSICAL INJURY BEFORE REMOVING SNAP RING RETRACT CYLINDER ROD 25 INCH REMOVE SNAP RING AND SLOWLY EXTEND CYLINDER ROD UNTIL SPRIN...

Page 32: ...451986 DANGER DO NOT ALTER OR DISABLE LIMIT SWITCHES SAFETY SWITCHES OR INTERLOCKS 451986 451986 0074311 Rod End of Lift Cylinder Using incorrect parts can cause cylinder failure Death or serious inju...

Page 33: ...r operation Shuts off lower controls Sounds when platform lowers Pothole protection interlock Proper operation Level sensor interlock Proper operation Emergency lowering Proper operation Safety prop N...

Page 34: ......

Page 35: ...he operator bears ultimate responsibility for ensuring that the aerial platform is properly set up for the particu lar conditions encountered Preparing for Operation Make certain the batteries are cha...

Page 36: ...l platform may be driven within the full range of drive speeds Above 7 2 1 m of elevation only the slowest drive speed will work The potential for an accident increases when safety devices do not func...

Page 37: ...is locked in position Brakes Each rear wheel is equipped with a mechanical spring applied hydraulically released parking brake When the drive control is in neutral a spring activated pin refer to Fig...

Page 38: ...lt AC electrical connectors refer to Figure 9 6 Their combined output is limited by a 20 amp circuit breaker Figure 9 6 Electrical Power Outlet Power is supplied to the outlet by connecting an exter n...

Page 39: ...owed Lifting With a Forklift Use the following procedure to lift the aerial platform with a forklift 1 Properly stow the aerial platform 2 Remove all personnel tools materials or other loose objects f...

Page 40: ...ty of the aerial platform Use the following procedure to drive the aerial platform onto the transport vehicle 1 Position the transport vehicle so the aerial platform will not roll forward after it is...

Page 41: ...able damage and or failure can result from the ca ble contacting the sharp corners of the lift lug There is no effective way of putting a corner protec tor in the hole of the lug 5 Use spreader bars o...

Page 42: ......

Page 43: ...e released 2 Turn the battery disconnect switch off The aerial platform is free to move when the brakes and free wheeling valve are disabled Death or seri ous injury can result Restrain the aerial pla...

Page 44: ......

Page 45: ...e off position Place switch in the upper control position Place switch in the on position Pull the emergency stop button outward to the on position Platform will not raise or lower from upper controls...

Page 46: ...Brake pins engaged Free wheeling valve closed Rotate brake release cams to disengage brakes Fully open free wheeling valve Brakes don t work Brake pins not engaged Manually release brake cams with a...

Page 47: ...NSI NFPA 505 hydraulic tray a swing out compartment that holds the electrical panel for the lower controls the hydraulic directional control valve the free wheeling valve the pump and the hy draulic f...

Page 48: ......

Page 49: ...ctrical hazard see inside front cover electrical power outlet 4 3 8 8 9 4 accidental conductor grounding 4 3 ground fault circuit interrupter 4 3 electrical system 2 2 3 3 8 1 battery terminals 8 1 el...

Page 50: ...y related 8 9 platform 2 2 3 2 3 3 8 7 9 2 10 1 11 1 capacity 3 3 extend handle 9 3 extension 8 7 guardrail height 2 2 guardrail system 4 3 mid rail 4 3 swinging gate 4 3 toeboards 4 3 top rail 4 3 gu...

Page 51: ...curing 10 3 user responsibility 10 1 winching 10 1 turntable rotation 2 2 U upper controls 7 2 8 7 9 1 W warranty see inside back cover wheel lug nuts 8 4 wheelbase 2 2 windy or gusty conditions 3 3 w...

Page 52: ......

Page 53: ...ine upon which the part was installed THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT 1 Engines motors tires and batteries which are manufactured by suppliers to Snorkel who furnish their own warr...

Page 54: ......

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