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www.SnapperPro.com

Safety

Operator Safety

SERVICE AND MAINTENANCE

To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.

Safe Handling of Gasoline

1. Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine

running.  Allow the engine to cool before refueling.

4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is

an open flame, spark, or pilot light such as near a water
heater or other appliance.

6. Never fill containers inside a vehicle or on a truck bed

with a plastic bed liner.  Always place containers on the
ground away from your vehicle before filling.

7. Remove gas-powered equipment from the truck or

trailer and refuel it on the ground.  If this is not possible,
then refuel such equipment on a trailer with a portable
container, rather than from a gasoline dispenser nozzle.

8. Keep nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.

9. If fuel is spilled on clothing, change clothing

immediately.

10. Never over-fill the fuel tank.  Replace gas cap and

tighten securely.

11. Use extra care in handling gasoline and other fuels. They

are flammable and vapors are explosive.

12. If fuel is spilled, do not attempt to start the engine but

move the machine away from the area of spillage and
avoid creating any source of ignition until fuel vapors
have dissipated.

13. Replace all fuel tank caps and fuel container caps

securely.

Maintenance and Storage

1. Always observe safe refueling and fuel handling

practices when refueling the unit after transportation or
storage.

2. Always follow the engine manual instructions for storage

preparations before storing the unit for both short and
long term periods.

3. Always follow the engine manual instructions for proper

start-up procedures when returning the unit to service.

4. Never store the machine or fuel container inside where

there is an open flame, such as in a water heater.  Allow
unit to cool before storing.

5. Shut off fuel while storing or transporting.  Do not store

fuel near flames or drain indoors.

6. Keep all hardware, especially blade attachment bolts,

tight and keep all parts in good working condition.
Replace all worn or damaged decals.

7. Never tamper with safety devices.  Check their proper

operation regularly.

8. Disengage drives, lower implement, set parking brake,

stop engine and remove key or disconnect spark plug
wire.  Wait for all movement to stop before adjusting,
cleaning or repairing.

9. Clean grass and debris from cutting units, drives,

mufflers, and engine to prevent fires.  Clean up oil or
fuel spillage.

10. Let engine cool before storing and do not store near

flame.

11. Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

12. Park machine on level ground.  Never allow untrained

personnel to service machine.

13. Use jack stands to support components when required.
14. Carefully release pressure from components with stored

energy.

15. Disconnect battery or remove spark plug wire before

making any repairs.  Disconnect the negative terminal
first and the positive last.  Reconnect positive first and
negative last.

16. Use care when checking blades.  Wrap the blade(s) or

wear gloves, and use caution when servicing them.
Only replace blades.  Never straighten or weld them.

17. Keep hands and feet away from moving parts.  If

possible, do not make adjustments with the engine
running.

18. Charge batteries in an open well ventilated area, away

from spark and flames.  Unplug charger before
connecting or disconnecting from battery.  Wear
protective clothes and use insulated tools.

19. Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or
allow objects to be thrown.  Frequently check
components and replace with manufacturer’s
recommended parts, when necessary.

20. Check brake operation frequently.  Adjust and service as

required.

21. Use only factory authorized replacement parts when

making repairs.

22. Always comply with factory specifications on all settings

and adjustments.

23. Only authorized service locations should be utilized for

major service and repair requirements.

24. Never attempt to make major repairs on this unit unless

you have been properly trained.  Improper service
procedures can result in hazardous operation,
equipment damage and voiding of manufacturer’s
warranty.

25. Units with hydraulic pumps, hoses, or motors:

WARNING: Hydraulic fluid escaping under pressure may
have sufficient force to penetrate skin and cause serious
injury.  If foreign fluid is injected into the skin it must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene may result.
Keep body and hands away from pin holes or nozzles
that eject hydraulic fluid under high pressure.  Use paper
or cardboard, and not hands, to search for leaks.  Make
sure all hydraulic fluid connections are tight and all
hydraulic hoses and lines are in good condition before
applying pressure to the system.  If leaks occur, have
the unit serviced immediately by your authorized dealer.

26. WARNING: Stored energy device.  Improper release of

springs can result in serious personal injury.  Springs
should be removed by an authorized technician.

Summary of Contents for S200XKAV2561

Page 1: ...Series Zero Turn Riding Mower OPERATOR S MANUAL Model Number Description 5900664 S200XKAV2561 25HP Kawasaki 61 Cut Zero Turn Riding Mower 5900692 S200XKOH2761 27HP Kohler 61 Cut Zero Turn Riding Mower...

Page 2: ...ined professionals for finish cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to sta...

Page 3: ...27 Fuel Filter 27 Oil Filter Change 27 Lubrication 28 Check Hydraulic Oil Level 29 Hydraulic Oil Filter Change 29 Servicing the Mower Blades 30 Ground Speed Control Lever Adjustment 32 Speed Balancin...

Page 4: ...chosen ask a professional contact your local authorized dealer READ THE MANUAL The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well...

Page 5: ...hese blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing D...

Page 6: ...se the roll bar as soon as clearance permits RETAINING WALLS DROP OFFS AND WATER Retaining walls and drop offs around steps and water are a common hazard Give yourself a minimum of two mower widths of...

Page 7: ...mable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed t...

Page 8: ...rees or other objects that may obscure vision 24 To reduce fire hazard keep unit free of grass leaves excess oil Do not stop or park over dry leaves grass or combustible materials 25 The engine in thi...

Page 9: ...IDE ON UNITS 1 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for tow...

Page 10: ...re Wait for all movement to stop before adjusting cleaning or repairing 9 Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage 10 Let eng...

Page 11: ...ason such as a collision roll over or impact the ROLL BAR must be replaced Small undetectable cracks can reduce the effectiveness of the ROLL BAR Never weld straighten or repair the ROLL BAR Never alt...

Page 12: ...eat belt does not pass all of the following tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt or debr...

Page 13: ...ile you are operating your unit All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructi...

Page 14: ...ked in the NEUTRAL position after the operator returns to the seat in order to start the engine WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no ci...

Page 15: ...these numbers Record your part number serial number and engine serial numbers in the space provided on the inside front cover for easy access These numbers can be found in the locations shown in Figu...

Page 16: ...and pulling back on a lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operation section for proper stee...

Page 17: ...in the desired cutting height and release the lift lock lever Throttle Control The throttle controls engine speed Move the throttle forward to increase engine speed and back to decrease engine speed A...

Page 18: ...the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower fre...

Page 19: ...n Seat See Figure 5 In addition to the forward and backward seat adjustment models equipped with a suspension seat can be adjusted for lumbar support suspension and back angle Forward and Backward Adj...

Page 20: ...B Pedal Mount Tab C Pedal Mount Hardware D Optional Position D C Figure 6 Mowing Height Adjustment A Cutting Height Adjustment Pin B Deck Lift Foot Pedal C Deck Lift Lock lever A B Mowing Height Adju...

Page 21: ...er pins B and remove the retainer pins 2 Raise the roll bar C until the rubber stops D contact the upright tubes 3 Push or pull the top of the roll bar forward against the rubber stops and reinstall t...

Page 22: ...n will stop rider movement Pivot the levers outward and lock them in NEUTRAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle up until it locks in...

Page 23: ...inward Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top speed can b...

Page 24: ...experienced with operating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Ze...

Page 25: ...uts grass Following proper mowing recommendations can improve the performance and life of your machine Height of Grass Often cutting height is a matter of personal preference Typically you should mow...

Page 26: ...ast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass yo...

Page 27: ...annot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not u...

Page 28: ...se Every 5 Hours Every 25 Hours Every 100 Hours Every 250 Hours Spring Fall Check Rider Mower for loose hardware Clean Deck Check Replace Mower Blades Lubricate Rider Mower Clean Battery Cables Check...

Page 29: ...small pan under the oil drain hose to catch the oil Using the appropriate tools remove the cap B from the oil drain hose A and drain the engine oil into the pan 4 After draining replace the cap and w...

Page 30: ...rol handle pivots seat plate pivots deck lift pivots discharge chute hinge Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pul...

Page 31: ...Interval Every 250 Hours Filter Part Number 1719168 NOTE Removing the oil filter from the filter base will drain the oil reservoir Have a suitable container ready to catch any spilled oil The manufact...

Page 32: ...ting edges are not sharp or have nicks sharpen the blades See Sharpening the Mower Blades Figure 27 Loosening the Mower Blade for Removal CAUTION Avoid injury Mower blades are sharp Always wear gloves...

Page 33: ...er blade moves downward sharpen the heavy end until the mower blade is balanced See Sharpening the Mower Blades for proper sharpening instructions 4 Repeat the process until the mower blade remains in...

Page 34: ...o readjust the handle alignment as described above Speed Balancing Adjustment If the rider veers to the right or left when the ground speed control levers are in the maximum forward position the top s...

Page 35: ...tment Linkage Rod B Nuts A B Neutral Adjustment If the tractor creeps while the ground speed control levers are locked in NEUTRAL then it may be necessary to adjust the linkage rod NOTE Perform this a...

Page 36: ...l plate then move the set collar A forward or back on the adjustment linkage rod B until the speed control lever aligns with the notch Retighten the set collar 2 Make sure that the neutral return bush...

Page 37: ...clockwise to shorten the distance between the rod pivots or counterclockwise to lengthen the distance between the rod pivots Reinstall the clevis on the lift pivot arm and secure with the 1 2 clevis p...

Page 38: ...the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension C D A A A D...

Page 39: ...r eyebolt G Figure 44 to release the majority of the belt tension Use caution and remove the nut to completely release the tension 5 Remove the old belt and replace it with the new one Make sure the V...

Page 40: ...battery terminals and cable ends with a wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive red cable first A 4 Coat the cable ends and battery terminals with petr...

Page 41: ...ll once per hour The battery is fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period WARNING Keep open fl...

Page 42: ...examine all fill vents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen WARNING For your pe...

Page 43: ...dry place and fully charged about once a month If battery is left in unit disconnect the negative cable WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in encl...

Page 44: ...el tank 4 Engine flooded 4 Move choke control to closed position 5 Fuse blown 5 Replace fuse 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or dead 7 Recharge...

Page 45: ...talls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height d...

Page 46: ...evel the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spindle i...

Page 47: ...s 340 Kg on Axle NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained equipment horsepower will likely be lower due to operating limitations an...

Page 48: ...rized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to...

Page 49: ...ter 32 HP Briggs Stratton Make Briggs Stratton Model 543777 0120 E1 Oil Capacity 2 4 pt 2 25 L w Filter CHASSIS Fuel Tank Capacity 12 Gallons 45 4 L Rear Wheels Tire Size 24 x 12 00 12 Inflation Press...

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