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15

Section 4 - REPAIR & ADJUSTMENTS 

 

WARNING 

DO NOT attempt any maintenance, adjustments or 
service with engine and blade running. STOP engine 
and blade. Disconnect spark plug wire and secure 
away from spark plug. Engine and components are 
HOT. Avoid serious burns, allow sufficient time for 
all components to cool. 

 

4.3  DRIVEN AND DRIVE DISC SERVICE 

If the mower does not propel itself properly, See 
Figure 4.6. Check for the following problems: 

 

 

 

FIGURE 4.6 

 

1.

  Grease on drive disc causing slippage. 

2.

  Broken or disconnected drive spring. 

3.

  Driven disc is out of adjustment. 

4.

 Driven disc rubber is worn - does not contact 

drive disc properly. 

5.

  Worn Poly-V Belt or engine drive belt. 

 

NOTE:

 If any of the above (1 thru 5) are causing 

problems, service as follows:

 

 
4.3.1.  Cleaning Drive Disc & Driven Disc. 

If oil or grease on the drive disc or driven disc is 
causing slippage, clean discs as follows: 

1.

  Wipe away any oil or grease with a clean cloth. 

2.

 Use either an approved grease solvent or hot, 

soapy water to clean drive disc or driven disc. 

3. 

Rinse components with clean water. 

4. 

Dry components with a clean cloth. 

 

4.3.2.  Drive Spring Repair/Replacement 

If drive spring is loose, reconnect as shown in 
Figure 4.7. If spring is broken, replace with new 
spring. 
 

IMPORTANT: If machine drive system continues 
slipping see Trouble Shooting section. 

 

 

FIGURE 4.7 

 

4.3.3.  DRIVEN DISC ADJUSTMENT 

If the drive disc and driven disc are clean and the 
mower drive is still slipping, adjust the driven disc as 
follows: 

1. 

Move ground speed control into the ‘fast’ 

position.  See Figure 4.8. 

 

 

 

FIGURE 4.8 

 
 
 
 
 

 
 

USE 
NEEDLE 
NOSE 
PLIERS TO 
INSTALL 
DRIVE 
SPRING 

DRIVE 
SPRING 

MOVE GROUND 
SPEED CONTROL TO 
FAST POSITION 

DRIVEN DISC & 
RUBBER RING

POLY-V 
BELT 

DRIVE 
SPRING 

ENGINE 
DRIVE 
BELT 

DRIVE 
DISC 

Summary of Contents for RP2167519BDV

Page 1: ...and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 4 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful use...

Page 2: ...bt 3 Use extra care with grass catchers or other attachments these affect the handling and the stability of the machine PREPARATION 1 Read understand and follow instructions and warnings in this manua...

Page 3: ...the engine running STOP BLADE and STOP ENGINE before leaving the operators position for any reason OPERATION Continued From Previous Column 11 Before cleaning repairing or inspecting make certain engi...

Page 4: ...wer and is affected by but not limited to ambient operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environment...

Page 5: ...Engine 12 Air Filter 12 Engine Oil 12 Storage Procedure 12 SECTION 4 ADJUSTMENTS AND REPAIR 13 19 Mower Blade Replacement 13 Blade Sharpening 13 14 Wheel Drive Control Adjustment 14 Driven and Drive D...

Page 6: ...URE The nomenclature drawing above Figure 1 1 shows the essential parts of the SNAPPER WALK BEHIND MOWERS It is recommended that all operators of the mower become thoroughly familiar with the controls...

Page 7: ...Figure 2 2 Fuel mower outside where fumes can safely dissipate Make sure cap is tightened after refueling Refer to Engine Owners Manual for fuel specifications FIGURE 2 2 2 1 6 Clean exterior surfaces...

Page 8: ...4 HANDLE HEIGHT ADJUSTMENT The height of the mower handle can be adjusted as follows 1 Loosen the lower nuts on each lower handle as shown in Figure 2 5 FIGURE 2 5 2 Move upper mower handle up or down...

Page 9: ...ycling cover to mower deck Remove cover See Figure 2 8 FIGURE 2 8 WARNING DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plu...

Page 10: ...th lock washers and knob nuts on studs and tighten securely STEP 3 Route recoil rope around outside of rope guide pulley See Figure 2 10 NOTE Recoil rope may need to be slackened Refer to Handle Assem...

Page 11: ...shown in Figure 3 1 Drain oil through dipstick tube into a container Allow sufficient time for all oil to drain NOTE Drive control rod on self propelled models prohibits handles from folding Simply t...

Page 12: ...Y Perform all maintenance as described in the Service Schedule section of this manual 3 3 1 Engine Service engine according to engine owner s manual 3 3 2 Air Filter Refer to engine owner s manual for...

Page 13: ...e Figure 4 1 4 1A Replace with new blade WARNING DO NOT use a cutting blade that shows signs of excessive wear or damage Refer to Section MOWER BLADE REPLACEMENT for proper blade inspection and servic...

Page 14: ...earance between the inside of the spring hook and the inside of the clutch cable eye with the wheel drive control released See Figure 4 5 FIGURE 4 5 2 To adjust unhook upper spring from cable eye and...

Page 15: ...sc Driven Disc If oil or grease on the drive disc or driven disc is causing slippage clean discs as follows 1 Wipe away any oil or grease with a clean cloth 2 Use either an approved grease solvent or...

Page 16: ...s with hole in driven disc assembly from which rod was removed NOTE Do not move pivot bracket 6 Reinstall rod as removed in step 2 Move ground speed control to slow position then back to fast position...

Page 17: ...sc Assembly IMPORTANT The bearing on these machines is staked into the thrust plate The bearing will have to be driven out with a mallet and a large punch A new bearing with four retaining screws will...

Page 18: ...l new O ring over the outside of the new bearing 6 Install bearing holder and secure with screws 7 Install 3 8 hex lock nut FIGURE 4 14 4 4 BELT SERVICE On self propelled mowers the engine belt transm...

Page 19: ...ck 7 Lift the drive disc up and remove worn belt 8 Loop one end of new belt over engine pulley and insert the other end through slot in deck Refer to Figure 4 15 9 Loop the belt around the pulley on t...

Page 20: ...n to proper torque 4 Lumpy or frayed belt 4 Replace belt Mower Will Not Move 1 Damaged transmission 1 Contact authorized SNAPPER dealer Loss Of Traction 2 Traction drive belt requires replacement 2 Re...

Page 21: ...ages 11 X X Periodic Grease Check Pages 11 X Drive Disc Check for Wear Damage Replacement Page 15 17 X Change oil every 25 hours when operating under heavy load or high temperatures Clean more often u...

Page 22: ...ginal purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine...

Page 23: ...23 PRIMARY MAINTENANCE...

Page 24: ...24 PRIMARY MAINTENANCE...

Page 25: ...25 PRIMARY MAINTENANCE...

Page 26: ...26 PRIMARY MAINTENANCE...

Page 27: ...____________________________ Retailer s Phone Number____________________________________________________ It is very important that you register your purchase with Snapper to ensure warranty coverage P...

Page 28: ...about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 COPYRIGHT 2006 SNAPPER A DIVISION OF SIMP...

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