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19 

Section 4 - ADJUSTMENTS & REPAIR 

 

DANGER 

Exercise EXTREME CAUTION when making this 
adjustment, due to close proximity of moving parts. 

 
4.1 

NEUTRAL POSITION ADJUSTMENTS 
The joystick controls the movement and stopping 
of the machine. Move the joystick to the center or 
neutral position to stop machine. IMPORTANT: 
Always return the joystick with hand assistance to 
the neutral position. If machine does not come to a 
complete stop or has any movement when joystick 
is moved to the neutral position, adjustment must 
be made. 
1.  Turn key to “OFF” position. 
2.  Raise both wheels off the ground. Wheels 
should be high enough to rotate freely. Secure with 
safety blocks. 
3.  Disconnect parking brake rod from parking 
brake. 
4.  Engage parking brake lever. NOTE: Engaging 
parking brake without brake rod connected will 
lock joystick in center or neutral position. 
5.  Turn key to start position and start engine. 
6.  Both wheels should be still, not rotating. 
7.  If wheel(s) are rotating, disconnect 
transmission control rods from cross shaft and 
turn adjusting bolts located on pump(s) clockwise, 
or counter-clockwise, until wheel(s) stop rotating. 
See Figure 4.1. 
8.  With wheels in neutral, (not rotating) stop 
engine and readjust the length of the control rods 
until they fit into the cross shaft arms and 
reconnect. Tighten securely. 
9.  Reconnect park brake rod. 
10.  Start engine. Release park brake. Wheels 
should not be rotating if adjusted properly. Repeat 
adjustment if necessary. 
 
 
 
 
 

 

 

FIGURE 4.1 

4.2 

MOWER DECK & COMPONENT ADJUSTMENTS 
The following mower deck and component 
adjustments and repairs can be made by the owner.  
However, if there is difficulty in making these 
adjustments and repairs, it is recommended that 
these repairs be made by an authorized SNAPPER 
dealer. 

 
4.2.1.  MOWER DECK ADJUSTMENT (LEVELNESS) 

SIDE to SIDE and FRONT to REAR 
Before making deck leveling adjustments, check 
tires and add or release air as needed to bring 
pressure to 12 psi in drive tires (Turf Type Tires), 5 
psi (All Terrain Type Tires) and 25 psi in rear caster 
tires. Pressure in front deck caster wheels should be 
25 psi.  
If tires are properly inflated and mowing is still 
uneven, adjust deck levelness as follows: 
1.  Place mower on a smooth level surface. 
2.  Raise deck to highest cutting position. 
3.  Place 2x4 blocks under front edge of deck beside 
caster wheels. Blocks should be on both sides of 
deck. Make deck relatively level by positioning 
blocks. Both caster wheels must be off the ground. 
4. Loosen leveling bracket at center rear deck 
support. See Figure 4.2. This allows the lift arm to 
settle down into hitch brackets. 

 

FIGURE 4.2 

 
 
 
 

 

 

 

FIGURE 4.1A 

LEVELING BRACKET 

LOOSEN 
NUTS 

ADJUSTING BOLTS 

TRANSMISSION 
CONTROL ROD 

TRANSMISSION CONTROL ROD 

Summary of Contents for EZF2100DKU, EZF2300GKU, EZF520

Page 1: ...3 Engine Horse Power G Gasoline Fuel Engine F Out Front Mower MOWER UNIT Z Zero Turning Hydro Drive 52 Mower Cutting Width 00 Series Designation M Mower Deck F Out Front Mower 61 Mower Cutting Width T...

Page 2: ...other attachments these affect the handling and the stability of the machine 1 DO NOT operate machine on slopes exceeding 15 degrees 27 grade 2 Exercise EXTREME CAUTION on slopes above 10 degrees 18 g...

Page 3: ...ction Inspect machine and repair damage before resuming operation OPERATION Continued From Previous Column 12 Mow only in daylight or with good artificial light 13 Move motion control levers SLOWLY to...

Page 4: ...NTS AND REPAIR 19 25 Neutral Position Adjustments 19 Mower Deck Adjustment Levelness 19 20 Parking Brake Adjustment 20 Engine Adjustments Repair 20 Mower Blade Replacement 20 21 Blade Sharpening 21 Mo...

Page 5: ...re information above Figure 1 1 shows the essential parts of the SNAPPER OUT FRONT Z RIDER It is recommended that all operator s of this equipment become thoroughly familiar with the controls componen...

Page 6: ...Pull switch up ON to engage blade Push switch down OFF to disengage blade IMPORTANT Mower Blade Control Switch must be in OFF disengaged position to start engine SYMBOLS Hearing protection required du...

Page 7: ...ear the mowing area of all objects that could cause injury if thrown by blades Read and understand all manuals and instructions furnished with the machine DO NOT operate machine on slopes greater than...

Page 8: ...e is running STOP engine Allow all motion to completely stop before approaching SYMBOLS DO NOT perform any service maintenance adjustments or repairs with the engine running STOP engine STOP blades En...

Page 9: ...fuel to tank of the Out Front Z Rider outside where fumes can safely dissipate Make sure fuel filler cap is tight Refer to engine owner s manual for fuel specifications 2 1 7 COLD ENGINE ONLY Check e...

Page 10: ...maximum Moving the joystick farther from the neutral position will cause the speed of motion to increase To turn move the joystick towards the side you want to turn to DO NOT make sudden changes in s...

Page 11: ...ne speed control to the Rabbit or fast position 2 Pull the blade switch out into the ON position to engage the mower blades 3 Release the parking brake 4 Move joystick carefully in the desired directi...

Page 12: ...ight of cut release switch See Figure 2 10 Observe the height of cut decal located on the upper right top side of the deck to place deck at the correct height of cut See Figure 2 10 NOTE The engine do...

Page 13: ...running adjust engine speed control to Rabbit or Fast position 2 Release parking brake 3 Move joystick lever carefully and slowly into desired speed position A small movement of the joystick can cause...

Page 14: ...1 FIGURE 3 1 3 After all the oil has drained reinstall oil drain plug and tighten securely See Figure 3 1 Wipe up any oil that may have spilled Dispose of drained oil properly 4 Fill engine crankcase...

Page 15: ...wer Deck Levelness Check mower deck for proper levelness Adjust as required Refer to Section MOWER DECK ADJUSTMENT LEVELNESS 4 Cleaning Mower Deck a Remove key from ignition switch b Remove spark plug...

Page 16: ...ermine the recommended change interval FIGURE 3 6 3 Power Transfer Shaft Lubricate power transfer shaft with Kendall NLGI No 2 lithium grease or equivalent from a grease gun See Figure 3 7 FIGURE 3 7...

Page 17: ...briefly with air vent plug loosened to purge all air from system FIGURE 3 8 3 6 DECK REMOVAL Move machine to an area where the mower deck is to be disconnected Turn engine OFF but leave key switch in...

Page 18: ...from mower deck FIGURE 3 10 FIGURE 3 11 3 7 POWER TRANSFER SHAFT REMOVAL Engage parking brake Turn engine OFF and remove key The power transfer shaft connects the power unit to the mower deck The shaf...

Page 19: ...nto the cross shaft arms and reconnect Tighten securely 9 Reconnect park brake rod 10 Start engine Release park brake Wheels should not be rotating if adjusted properly Repeat adjustment if necessary...

Page 20: ...r blades running Stop blades Stop engine Set brake Remove key Remove spark plug wires from spark plugs and gas only secure wires away from spark plugs Engine and components are HOT Avoid serious burns...

Page 21: ...e is in good condition sharpen at 22 to 28 degrees DO NOT sharpen beyond existing cutting edge See Figure 4 7 4 Check blade balance after sharpening If necessary correct blade balance by grinding the...

Page 22: ...be necessary to use a pry bar to pull idler pulley back to install belt See Figure 4 8 2 Reinstall belt cover FIGURE 4 8 4 6 3 ENGINE BELT REMOVAL 1 Remove radiator screen 2 Remove nut and bolt that s...

Page 23: ...hly corrosive liquid Wear eye protection Wash affected areas immediately after having eye or skin contact with electrolyte acid Battery acid is corrosive Rinse empty acid containers with water and mut...

Page 24: ...measures the specific gravity of each cell The specific gravity tells the degree of charge generally a specific gravity of about 1 265 to 1 280 indicates full charge A reading of 1 230 to 1 260 indica...

Page 25: ...The bearing is sealed shielded on one side only The bottom bearing must be installed with the sealed shielded side DOWN 7 Insert spindle shaft up through the bottom bearing Slide spacer down over spin...

Page 26: ...Excessive load on engine 1 Lessen load 2 Engine air pre cleaner or air cleaner dirty 2 Clean or replace filters 3 Engine oil level low 3 Fill with engine oil to proper level 4 Fuel injection nozzle c...

Page 27: ...el 6 Excessive deck pitch front to rear 6 Adjust front to rear level 7 Cutting blade s dull or damaged 7 Sharpen cutting edges or replace blade s 8 Blade belt slipping 8 Replace blade belt 9 Check ele...

Page 28: ...r Blades Check For Wear Damage Replacement Pages 14 20 21 X Mower Deck Clean Outside Underside of Debris Accumulation Page 15 X Lubrication Points Grease or Oil Pages 15 16 X X Hydrostatic Trans Oil C...

Page 29: ...from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the batter...

Page 30: ...30 NOTES...

Page 31: ...31 NOTES...

Page 32: ...and Follow all warnings and instructions in this manual the engine manual and on the machine engine and attachments If you have any questions about your Snapper product contact your local authorized...

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