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12 

Section 4 - REPAIR & ADJUSTMENTS 

 

WARNING 

DO NOT attempt any maintenance, adjustments or 
service with engine and blade running. STOP engine 
and blade. Remove key. Disconnect spark plug wire 
and secure away from spark plug. Engine and 
components are HOT. Avoid serious burns, allow 
sufficient time for all components to cool. Wear 
heavy leather gloves when handling or working 
around cutting blades. Blades are extremely sharp 
and can cause severe injury. 

 

4.1  MOWER BLADE REPLACEMENT 

4.1.2. BLADE SHARPENING 
(Continued From Previous Page) 
4.
  Sharpen blade on a grinding wheel at an angle of 22 
to 28 degrees. DO NOT sharpen blade beyond original 
cutting edge. See Figure 4.3. 

 

FIGURE 4.3 

 
5. Check blade for balance. If necessary, correct 
balance by grinding heavy end of blade. 
6.  Reinstall blade. See Figures 4.2 & 4.3. Check 
torque of blade retaining cap screw. Recommended 
torque should be 40 ft. lbs.  
 
 
 
 
 
 
 
 
 
 
 
 
 

4.2  WHEEL DRIVE CONTROL ADJUSTMENT 

(Engine To Transmission Drive Belt) 
The wheel drive control requires periodic adjustment 
to maintain proper engine to transmission drive belt 
tension. The adjustment is located on the right 
handle and requires no tools. See Figure 4.4. 
IMPORTANT: DO NOT operate engine when 
inspecting or adjusting the drive belt. 
1.  Visually check engine drive belt for cracking, 
fraying, severed or belt strands exposed. Replace 
belt before operating mower. 
2.  To check for proper drive belt tension. STOP 
engine. Shift ground speed control to 1

st

 and engage 

the wheel drive control. 
3.  With the wheel drive control engaged, pull the 
mower handles, moving the mower rearward. 
Observe the rear wheels. 
4.  If the rear wheels slide on the surface (no 
rotation) the belt is properly tensioned and the 
control does not require adjustment. 
5.  If the rear wheels rotate, increase belt tension by 
rotating the thumb screw COUNTER-CLOCKWISE. 
6.  Turn thumb screw one turn at a time and recheck 
tension (repeating steps 3-5). 
7.  When proper belt tension has been set, operate 
machine and verify proper wheel drive control 
function. 
 

IMPORTANT: DO NOT over-tighten wheel drive control. 
DO NOT operate if control or drive does not function 
properly. Contact your local SNAPPER Dealer for 
assistance. 
IMPORTANT: If machine creeps forward after wheel 
drive control is released the cable is too tight and must 
be readjusted to eliminate all forward movement. 
Machine must not have any forward movement when 
wheel drive control is disengaged. If the wheel drive 
control fails to return quickly to the “OFF” position when 
released, check for a broken, binding, or kinked cable. 
 

 

FIGURE 4.4 

 

*DO NOT SHARPEN 
BEYOND ORIGINAL 
CUTTING EDGE OF  
BLADE 

ORIGINAL CUTTING EDGE 

22º TO 28º 

HOLD BLADE 
CONTROL AGAINST 
HANDLEBAR AND 
ENGAGE WHEEL 
DRIVE CONTROL 

WHEEL DRIVE 
CONTROL 

THUMBWHEEL 
ADJUSTER 

Summary of Contents for ELP21502KWV, ELP21602, ELP2160

Page 1: ...gnation P Self Propelled Model E Electric Start Model 21 21 Cutting Width KW Kawasaki Engine 50 5 0 HP Engine Horse Power V Over Head Valve Engine Thank you for buying a SNAPPER Product Before operating your Walk Behind read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 3 Remember that all power equipment can be dangerous if used improperly Also...

Page 2: ... extreme CAUTION when changing directions on slopes DO NOT mow steep slopes or other areas where stability or traction is in doubt 3 Use extra care with crass catchers or other attachments these affect the handling and the stability of the machine PREPARATION 1 Read understand and follow instructions and warnings in this manual and on the mower engine and attachments Know the controls and the prop...

Page 3: ...erate engine in enclosed areas Engine exhaust gases contain carbon monoxide a deadly poison MAINTENANCE AND STORAGE 1 DO NOT store mower or fuel container inside where fumes may reach an open flame spark or pilot light such as in a water heater furnace clothes dryer or other gas appliance Allow engine to cool before storing machine in an enclosure Store fuel container out of reach of children in a...

Page 4: ...INTENANCE INSTRUCTIONS 9 10 Service After First 5 Hours 9 Change Engine Oil 9 Check Transmission Grease 9 Check Wheel Drive Control 9 Check Mower Blade 10 Check Engine to Transmission Drive Belt 10 Service Annually 10 Engine 10 Air Filter 10 Engine Oil 10 Storage Procedure 10 SECTION 4 ADJUSTMENTS AND REPAIR 11 15 Mower Blade Replacement 11 Blade Sharpening 11 12 Wheel Drive Control Adjustment 12 ...

Page 5: ...MENCLATURE The nomenclature information above Figure 1 1 shows the essential parts of the SNAPPER WALK BEHIND MOWERS It is recommended that all operators of the mower become thoroughly familiar with the controls parts and operation of the mower before operating Specific details involving the engine are found in the separate engine owner s manual Study these manuals before operating and keep both h...

Page 6: ...battery preparation 2 1 6 Add fuel to tank after pushing the mower outside where fumes can safely dissipate Make sure cap is tightened after refueling Refer to Engine Owners Manual for specifications 2 1 7 Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel dirt grass oil etc Keep engine air intake screen and cooling fins clear at all times 2 2 STARTING OPERATION...

Page 7: ...e by releasing blade control 3 Pull blade control against handle 4 Pull rope start handle to crank engine 5 After engine starts move engine speed control to the FAST Rabbit position and allow a brief warm up until engine runs smooth 2 2 3 PROPELLING MOWER 1 Move ground speed control to the desired speed position See Figure 2 5 2 Move wheel drive control against handle to engage wheel drive and pro...

Page 8: ...ycling results cut up to a maximum of 1 3 of grass blade length and recycle ONLY when grass is dry 1 Set the cutting height at the highest cutting position 2 Move engine speed control to FAST Rabbit position 3 Move ground speed control to slowest speed setting 4 Proceed mowing slowly If grass is very dense raise cutting height to improve recycling performance FIGURE 2 8 2 7 INSTALLATION of GRASS C...

Page 9: ...il drain plug 4 Loosen with ratchet and short extension but do not remove oil drain plug Loosen plug until you can turn it with your fingers 5 Lower the mower down and place the piece of wood under left rear wheel Reach back under mower and remove drain plug and allow oil to drain out completely in pan Some oil may spill onto drive belt and hands immediately wipe hands clean with cloth rags Dispos...

Page 10: ...re operating mower Refer to Section BELT SERVICE for replacement instructions FIGURE 3 2 3 3 SERVICE ANNUALLY Perform all maintenance as described in the maintenance schedule 3 3 1 Engine Service engine according to engine owner s manual 3 3 2 Air Filter Refer to engine owner s manual for service instructions 3 3 3 Engine Oil Refer to engine owner s manual for service instructions 3 4 STORAGE PROC...

Page 11: ...D BLADE WEAR LIMIT 1 Follow WARNING statement found on this page 2 Inspect blade frequently for signs of excessive wear or damage See Figure 4 1 FIGURE 4 1 WARNING DO NOT use a cutting blade that shows signs of excessive wear or damage Refer to Section MOWER BLADE REPLACEMENT for proper blade inspection and service procedures 4 1 2 BLADE SHARPENING 1 Follow WARNING statement found on this page 2 T...

Page 12: ...cracking fraying severed or belt strands exposed Replace belt before operating mower 2 To check for proper drive belt tension STOP engine Shift ground speed control to 1 st and engage the wheel drive control 3 With the wheel drive control engaged pull the mower handles moving the mower rearward Observe the rear wheels 4 If the rear wheels slide on the surface no rotation the belt is properly tensi...

Page 13: ...Follow WARNING statement found on this page 2 Remove the retaining screws that secure the belt cover Remove the belt cover See Figure 4 5 3 Disconnect belt from transmission pulley 4 Tilt mower up on its rear wheels Do not tilt mower with spark plug or carburetor down 5 Remove the retaining bolts and nuts that secure the blade Remove blade See Figure 4 5 6 Remove the belt from around engine pulley...

Page 14: ...2 Plug battery harness into main harness See Figure 4 9 4 4 3 BATTERY SERVICE The battery supplied with the electric start model mowers is a sealed lead acid type battery After initial activation the battery is sealed No fluid level maintenance is required DO NOT attempt to check or adjust fluid level in battery 1 Remove battery Refer to Section BATTERY REMOVAL 2 Place battery in a well ventilated...

Page 15: ...attery terminals Use the BATTERY CONDITION CHART below to determine the state of charge Slow charge the battery as required to bring to full charge 4 4 6 NEW BATTERY PREPARATION Snapper through your local authorized Snapper dealer provides replacement battery kits The kit includes a battery hardware harness electrolyte and instructions The electrolyte acid is a very dangerous corrosive and poisono...

Page 16: ...ne Loses Power 1 Engine air pre cleaner or air cleaner dirty 1 Clean or replace filters 2 Spark plug faulty 2 Service spark plug 3 Water debris or stale fuel in fuel system 3 Drain and clean fuel system 4 Debris build up on engine cooling screen 4 Clean all debris from engine cooling screen Excessive Vibration 1 Damaged out of balance or bent mower blade 1 Service mower blade 2 Loose blade compone...

Page 17: ...ck Clean Debris Accumulation Page 10 X Transmission Grease Check Grease Level Pages 9 X X Battery Service Battery Pages 14 15 X X Change oil every 25 hours when operating under heavy load or high temperatures Clean more often under dusty conditions or when air debris is present MAINTENANCE REPLACEMENT PARTS MAINTENANCE PARTS Engine Speed Control Briggs Engine 2 9036 Engine Speed Control Kawasaki E...

Page 18: ... potential electrical shock from plug while engine is running 6 ENGINE SPEED CONTROL Indicates direction to increase Engine RPM Rabbit decrease Engine RPM Turtle and direction to choke WARNING DECAL 22841 SPARK PLUG SYMBOL P N 29779 ENGINE SPEED CONTROL DECAL P N 2 6467 CHOKE FAST RABBIT POSITION SLOW TURTLE POSITION WARNING DECK DECAL P N 7 2921 SAFETY ALERT SYMBOL OBSERVE AND FOLLOW ALL SAFETY I...

Page 19: ...f cut 9 NOISE CONTROL This unit is certified to be within the 100 dBA sound power limit at the specified Engine RPM 10 EUROPEAN PERFORMANCE Maximum level of vibration measured at the operators hand is 23 4 m sec2 11 OPERATOR PRESENCE CONTROL Pull control against handle to start engine and blade Release control to stop engine and blade 12 GROUND DRIVE Pull lever against handle to engage drive Relea...

Page 20: ...cates location of engine air filter To service the filter read and follow the engine operating and maintenance instructions 15 WARNING Located on the right side of the Mower Deck It advises operator of the danger of the rotating blade CHUTE DEFLECTOR DECAL P N 4 6924 AIR FILTER SYMBOL P N 2 9781 WARNING DECAL P N 1 3010 ...

Page 21: ...iginal purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied w...

Page 22: ...nts If you have any questions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 COPYRIGHT 2000 SNAPPER INC ALL RIGHTS RESERVED MANUAL No 7 3709 I R 4 28 00 WARNING ENGINE EXHAUST SOME OF ITS CONSTITUENTS AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORN...

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