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1/2008

1

5101454

Rev. IR

TP 300-7368-IR-ZT-N

Dealer Setup
& Adjustment Instructions

500Z - 26 HP Briggs & Stratton

48” Mower Deck

TABLE OF CONTENTS:

SETUP PROCEDURES

Quick Setup List ................................................................2
Uncrating ............................................................................3
Battery Installation ............................................................3
Tractor Assembly ..............................................................4

Ground Speed Control Lever Assembly ..........................4
Seat Assembly .................................................................4

Check Fluid levels .............................................................5

Check Engine Oil Level ...................................................5
Check Hydraulic Oil Level................................................5

Check Tire Pressure..........................................................5
Check Mower Assembly ...................................................6

Check Torque - Mower Blades ........................................6

Check Deck Rod Timing ...................................................7
Deck Leveling Adjustment ...............................................8
Check Deck Drive Belt ......................................................9
Lubrication .......................................................................10
Adding Fuel......................................................................11
Starting The Engine ........................................................11
Perform Safety Checks ...................................................12

Functional Tests.............................................................12
Safety Interlock System .................................................12

ADJUSTMENT PROCEDURES

Seat Adjustment ..............................................................13
Ground Speed Control Lever Adjustment ....................13
Return-To-Neutral Adjustment .......................................14
Parking Brake Adjustment .............................................15

ATTENTION SETUP PERSONNEL:

Sections and items denoted by the 

Setup 

symbol

provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.

A Quick Setup List is provided on page 2 of this booklet

to help you identify and check that the items have been
performed.

Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.

Although all required lubrication and normal adjustments on
factory-assembled components are done at the factory, this
additional information is provided to assist you in ensuring that
each unit is delivered to the customer in proper working order.

The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing,

transporting, or storing the unit.
These warnings are highlighted by the safety alert triangle
symbol shown above, which signifies that an important safety
message is being provided.   

You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.

Model No.

Description

5900731

500ZB2648, 26HP Kawasaki w/ 48” Mower

This Dealer Setup Instruction covers the following products:

Summary of Contents for 500ZB2648

Page 1: ...ovided on page 2 of this booklet to help you identify and check that the items have been performed Additional information concerning functional tests general adjustment procedures and the location of...

Page 2: ...Battery 4 Tractor Assembly Assemble the Ground Speed Control Levers Assemble the Seat 5 Check Fluid Levels Check Engine Oil level Check Hydraulic Oil level Check Tire Pressure 6 Check Mower Assembly...

Page 3: ...skid use caution around tractor tires and mower rollers Figure 1 Transmission Release Levers LH shown A Transmission Release Lever B Engaged Position Drive Position C Disengaged Position Free wheel Po...

Page 4: ...mbled to the base the lever base should be pointing towards the rear as shown in Figure 3 Figure 3 Install the Control Levers A Ground Speed Control Levers B Control Base C 5 16 18 x 3 4 Bolt s D 5 16...

Page 5: ...tep 2 2 Before removing the reservoir cap make sure the area around the reservoir cap and fill neck of the reservoir is free of dust dirt and other debris Remove the transmission oil caps 3 Add oil up...

Page 6: ...Figure 7 Torque the bolts to 70 ft lbs 94 N m WARNING Mower blades are sharp For your personal safety do not handle mower blades with bare hands Careless or improper handling of blades may result in...

Page 7: ...re that the deck is in the lowest position push the pedal by hand towards the rear of the machine and install the height adjustment pin in the 3 7 6cm position to hold in place 6 Block up the mower de...

Page 8: ...front eyebolts until the chains are tight and the deck is still resting on the 2 x 4 s Tighten the jam nuts See Figure 11 7 Loosen the nuts and allow the rear of the deck to rest on the 2 x 4 s and 1...

Page 9: ...relieve the tension on the belt exerted from the idler arm 5 Re seat belt and carefully release the tension on the breaker bar 6 Reinstall the mower deck guards WARNING Use extreme caution when rotat...

Page 10: ...andle pivots seat plate pivots deck lift pivots discharge chute hinge Generally all the moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pull...

Page 11: ...eat engage the parking brake and make sure the PTO switch is disengaged and the ground speed control levers are locked in the NEUTRAL position 2 Set the engine throttle control to FULL throttle positi...

Page 12: ...ly Operational SAFETY Checks Test 1 Engine should NOT crank if PTO switch is engaged OR Parking brake is not engaged OR Ground speed control levers are not in the NEUTRAL position Test 2 Engine SHOULD...

Page 13: ...ose the ends are to one another and the height of the levers can be adjusted TO ADJUST THE HANDLE ALIGNMENT Loosen the mount bolts A Figure 21 and pivot the ground speed control lever s B to align wit...

Page 14: ...O engage the parking brake and turn off the engine 2 There are three nuts B Figure 22 on the neutral return rod The first two are to be used together to turn the neutral return rod and the third towar...

Page 15: ...ut D on both sides of the unit The measurement should be 50 1 27 cm If not adjust the locknut to achieve the measurement of 50 1 27 cm 4 Measure the distance between the bottom of the brake shaft weld...

Page 16: ...TS INC 535 Macon Street McDonough GA 30253 www snapper com The Snapper logo is a trademark of Briggs Stratton Corporation Milwaukee WI USA Briggs Stratton Yard Power Products Group Copyright 2008 Brig...

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