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Axion / 150Z Series 

8/2008

5

TP 300-5412---ZT-SN

SERVICE AND MAINTENANCE

Safe Handling of Gasoline

1. Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine

running.  Allow the engine to cool before refueling.

4. Never fuel the machine indoors.
5. Never store the machine or fuel container where

there is an open flame, spark, or pilot light such as
near a water heater or other appliance.

6. Never fill containers inside a vehicle or on a truck bed

with a plastic bed liner.  Always place containers on
the ground away from your vehicle before filling.

7. Remove gas-powered equipment from the truck or

trailer and refuel it on the ground.  If this is not possi-
ble, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dis-
penser nozzle.

8. Keep nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is com-
plete.  Do not use a nozzle lock-open device.

9. If fuel is spilled on clothing, change clothing immedi-

ately.

10. Never over-fill the fuel tank.  Replace gas cap and

tighten securely.

11. Use extra care in handling gasoline and other fuels.

They are flammable and vapors are explosive.

12. If fuel is spilled, do not attempt to start the engine but

move the machine away from the area of spillage and
avoid creating any source of ignition until fuel vapors
have dissipated.

13. Replace all fuel tank caps and fuel container caps

securely.

Service & Maintenance

1. Never run the unit in an enclosed area where carbon

monoxide fumes may collect.

2. Keep nuts and bolts, especially blade attachment

bolts, tight and keep equipment in good condition.

3. Never tamper with safety devices. Check their proper

operation regularly and make necessary repairs if
they are not functioning properly.

4. Keep unit free of grass, leaves, or other debris build-

up. Clean up oil or fuel spillage. and remove any fuel-
soaked debris.  Allow machine to cool before storage. 

5. If you strike an object, stop and inspect the machine.

Repair, if necessary, before restarting.

6. Never make adjustments or repairs with the engine

running.

7. Check grass catcher components and the discharge

guard frequently and replace with manufacturer’s rec-
ommended parts, when necessary.

8. Mower blades are sharp.  Wrap the blade or wear

gloves, and use extra caution when servicing them.

9. Check brake operation frequently.  Adjust and service

as required.

10. Maintain or replace safety and instructions labels, as

necessary.

11. Do not remove the fuel filter when the engine is hot

as spilled gasoline may ignite.  Do not spread fuel line
clamps further than necessary.  Ensure clamps grip
hoses firmly over the filter after installation.

12. Do not use gasoline containing METHANOL, gasohol

containing more than 10% ETHANOL, gasoline addi-
tives, or white gas because engine/fuel system dam-
age could result.

13. If the fuel tank must be drained, it should be drained

outdoors.

14. Replace faulty silencers/mufflers.
15. Maintain or replace safety and instruction labels as

necessary.

16. Use only authorized replacement parts when making

repairs.

17. Always comply with factory specifications on all set-

tings and adjustments.

18. Only authorized service locations should be utilized

for major service and repair requirements.

19. Never attempt to make major repairs on this unit

unless you have been properly trained. Improper ser-
vice procedures can result in hazardous operation,
equipment damage and voiding of manufacturer’s
warranty.

20. On multiple blade mowers, take care as rotating one

blade can cause other blades to rotate.

21. Do not change engine governor settings or over-

speed the engine.  Operating the engine at excessive
speed can increase the hazard of personal injury.

22. Disengage drive attachments, stop the engine,

remove the key, and disconnect the spark plug
wire(s) before: clearing attachment blockages and
chutes, performing service work, striking an object, or
if the unit vibrates abnormally.  After striking an
object, inspect the machine for damage and make
repairs before restarting and operating the equip-
ment.

23. Never place hands near the moving parts, such as a

hydro pump cooling fan, when the tractor is running.
(Hydro pump cooling fans are typically located on top
of the transaxle).

24. Units with hydraulic pumps, hoses, or motors: WARN-

ING: Hydraulic fluid escaping under pressure may
have sufficient force to penetrate skin and cause seri-
ous injury.  If foreign fluid is injected into the skin it
must be surgically removed within a few hours by a
doctor familiar with this form of injury or gangrene
may result.  Keep body and hands away from pin
holes or nozzles that eject hydraulic fluid under high
pressure.  Use paper or cardboard, and not hands, to
search for leaks.  Make sure all hydraulic fluid con-
nections are tight and all hydraulic hoses and lines
are in good condition before applying pressure to the
system.  If leaks occur, have the unit serviced imme-
diately by your authorized service center.

25. WARNING: Stored energy device.  Improper release

of springs can result in serious personal injury.
Springs should be removed by an authorized techni-
cian.

Summary of Contents for 150Z CSC18533

Page 1: ...800269 Snapper 150Z Model SC18533 18 5HP w 33 Mower 7800392 Snapper 150Z Model CSC18533 18 5HP w 33 Mower California Model 7800374 Simplicity Axion Model ZT2142 21HP w 42 Mower 7800381 Simplicity Axio...

Page 2: ...p List 6 Uncrating 7 Battery Activation Installation 8 Installing the Seat 9 Setting up the Ground Speed Control Levers 11 Torque Mower Blade Hardware 12 Check Fluid levels 14 Fill and Check Engine Oi...

Page 3: ...truction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and...

Page 4: ...low speed so that you will not have to stop or change speeds while on the slope 4 Do not mow on wet grass Tires may loose traction 5 Avoid starting stopping or turning on a slope If tires lose tractio...

Page 5: ...lace safety and instructions labels as necessary 11 Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure cla...

Page 6: ...ure battery 9 13 Mower Assembly Install the seat Install the seat safety switch Set up the ground speed control levers Torque the mower blade hardware 14 Check Fluid Levels Fill check Engine oil level...

Page 7: ...down to release the trans missions position B Figure 1 5 Pull the ground speed control levers in to their DRIVE positions and disengage the parking brake The rider can now be pushed by hand 6 After mo...

Page 8: ...ment and place the battery on a level non concrete sur face Note When removing the battery cables from the bat tery always remove the negative cable first 3 To charge the battery follow the instructio...

Page 9: ...t lbs 19 25 N m Installing the Seat 1 Raise the seat base 2 Align the holes in the seat bottom with the holes in the seat base 3 Secure the seat to the seat base with four 5 16 18 x 3 4 bolts Torque t...

Page 10: ...fety switch A Figure 6 and insert the switch into the slot B in the seat bottom Be sure to slide the switch fully forward 2 Connect the harness terminal housing C to the seat switch 3 Loop the wire ti...

Page 11: ...ever bases 2 Raise the levers aligning the upper hole in each lever with the upper slotted hole in the lever base 3 Install the noted hardware as shown in Figure 7 Tighten all hardware Torque to 15 17...

Page 12: ...ower Blade Hardware 1 Check to see that the blade and hardware are installed according to the diagram shown A Figures 8 10 2 Torque the blade hardware to the noted torque B Note Use a wooden block to...

Page 13: ...2008 13 TP 300 5412 ZT SN Axion 150Z Series 80 90 ft lbs 108 122 N m A B Figure 9 Torquing the mower blade hardware 42 Deck 45 55 ft lbs 61 75 N m A B Figure 10 Torquing the mower blade hardware 50 De...

Page 14: ...d engine oil Check engine manufacturer s owner s manual for oil recommendations Figure 11 Checking the fluid levels Figure 12 Checking the tire pressure Reduce Check Tire Pressures The tires are over...

Page 15: ...s mower deck idler arm Oil ground speed control lever pivot points discharge chute hinge deck lift pivot points Generally all moving metal parts should be oiled where contact is made with other parts...

Page 16: ...ound speed control lever out of its START PARK position with the parking brake lever in ENGAGE position TEST 4 BLADE BRAKE CHECK The mower blades and mower drive belt should come to a complete stop wi...

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