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10

TRUBLESHOTING / MAINTENANCE

ERROR

PROBABLE CAUSE

SOLUTION

The welding machine does not deliver 
current. Completely inoperative.

Switch set to 0

Set it to 1.

Main fuse burnt.

Replace them.

Plug not correctly inserted in the 
power socket.

Insert the plug.

The welding machine does not deliver 
current but the motor fan is running.

the power plug is not wired properly. Please refer to the troubleshoting 

tip section located at our web site 
(www.800ABCWELD.com) for infor-
mation on wiring the 220V plug if 
needed.

Thermostat open: yellow lamp lit.

Wait approximately 5/6 min.  
See protection devices.

WELDER MAINTENANCE

Electrical shock can result when contacting live 
electrode or internal components 
Electrical shock can result from absence of 
grounding lug. 

Welding machine must be connected to 
power source in accordance with applicable 
electrical codes. 
Do not touch electrode or internal compo-
nents without protection. 
Disconnect power before servicing. 
Do not remove the grounding lug in any elec-
trical plug.

 

Electrical shock can cause injury.

  

In case of maintenance inside the welder, make sure the 
switch 

F

  is  in  “O”  position  and  that  the  power  supply 

cable is disconnected from the main. 
Periodically, also clean the inside of the welder and 
remove any metal dust using compressed air.

HOW TO PROCEED AFTER MAKING REPAIRS

After making repairs, always ensure the wires are fully 
insulated between the primary side and the secondary 
side of the machine. Avoid the wires coming into contact 
with moving parts or parts that heat up during operation. 
Fit all the clamps back as on the original machine so as to 
avoid any contact between the primary and secondary in 
case of accidental lead breakage or disconnection.

Also fit the screws back on with the toothed washers as 

on the original machine.

Summary of Contents for TIG 130i

Page 1: ...130i This welder TIG 130i is a constant current welder built using INVERTER technology designed to weld with stick electrodes and for TIG procedures with scratch starting Will not TIG weld aluminum INTRODUCTION Form WC 6001 3 300 072 ...

Page 2: ...er Table of Contents 2 Safety Information 3 4 Specifications 5 Features 6 Description of Equipment 7 Assembling the Unit Start up Guide 8 9 Troubleshooting Maintenance 10 Wiring Diagram 11 Replacement Parts 12 13 Warranty Service and Repair 14 ...

Page 3: ...icon when present gives a graphical description of the potential hazard Arc Welding Electric welding or plasma cutting causes ultra violet rays and weld spatter Bystanders will be exposed to ultraviolet rays and weld spatter Wear welding helmet with appropriate shade lens while using electric welders or plasma cutters Do not allow bystanders while welding or cutting Wear safety shield and protecti...

Page 4: ... torch lead around your body Do not work next to welding cutting power source Electrical shock and Magnetic fields can cause injury Disposal of Equipment IMPORTANT Disposal of electrical equipment can be hazard ous to the environment Contact local regulations prior to disposal Improper disposal can cause an environmental hazard FUMES AND GASES can be dangerous to your health ITEMS REQUIRED FOR TIG...

Page 5: ...mum value of the actual cur rent absorbed considering the duty cycle IP23S Protection rating for the housing Grade 3 as the second digit means that this equipment may be stored but it is not suitable for use outdoors in the rain unless it is protected S Suitable for hazardous environments NOTE The welder has also been designed for use in environ ments with a pollution rating of 3 See IEC 60664 PRO...

Page 6: ...will not weld aluminum Inverter technology allows the welder to be lightweight 15lbs and still able to perform most welding applications The adjustable amperage output of a minimum of 10 amps Industry leading technical support of over 30 years of experience by calling 800 ABC WELD to speak with a live expert ...

Page 7: ...7 DESCRIPTION OF EQUIPMENT B A C D F G E H A CURRENT ADJUSTMENT B YELLOW LED SEE PROTECTION DEVICES C POWER ON LED D OUTPUT TERMINAL E OUTPUT TERMINAL F ON OFF SWITCH G MAINS CABLE H TIG TORCH CONNECTOR ...

Page 8: ...and re move the electrode from the clamp after welding TIG WELDING This welding machine is suitable for welding the fol lowing materials using the TIG procedure stainless steel iron copper chrome moly brass nickel Make sure that the switch F is in position 0 Connect the ground cable connector to the positive pole of the welding machine and the clamp to the workpiece as close as possible to the wel...

Page 9: ... Material Polarity Amps THICKNESS Steel Chrome Moly Stainless Steel Cast Iron Brass Nickel Copper DC 25 24 Ga 024 30 22 Ga 030 40 20 Ga 036 50 18 Ga 048 60 16 Ga 060 75 14 Ga 075 105 12 Ga 105 115 11 Ga 115 130 1 8 125 TORCH HEAD ASSEMBLY 1 The electrode to use is the red tipped 2 thorium tungsten 1 16 in diameter 2 Make sure the Teflon heat shield is in place 3 Locate the matching size Collet and...

Page 10: ... source in accordance with applicable electrical codes Do not touch electrode or internal compo nents without protection Disconnect power before servicing Do not remove the grounding lug in any elec trical plug Electrical shock can cause injury In case of maintenance inside the welder make sure the switch F is in O position and that the power supply cable is disconnected from the main Periodically...

Page 11: ...11 WIRING DIAGRAM ...

Page 12: ...12 REPLACEMENT PARTS PARTS LIST 1 3 2 1 9 8 4 5 6 7 10 11 17 18 12 15 14 16 8 13 19 20 21 ...

Page 13: ...008 FRAME 9 CKST13009 POWER CORD 10 CKST13010 CIRCUIT BOARD SUPPORT 11 CKS260453 MOTOR WITH FAN 12 CKST13012 CIRCUIT BOARD COVER 13 CKST13013 POWER CIRCUIT 14 CKST13014 FRONT PANEL 15 CKSP3029 KNOB 16 CKSB7073370 SOCKET 17 CKST13017 BOTTOM 18 CKS3115078 FOOT 19 CKST13019 JUMPER 20 CKST13020 CONNECTION 21 CKST15029 CAP WHEN ORDERING SPARE PARTS PLEASE STATE THE MODEL NUMBER AND SERIAL NUMBER AND PA...

Page 14: ...ent of the Equipment by other than Seller s authorized representatives e installation repair or maintenance other than specified operator maintenance of the Equipment or related equipment attachments peripherals or optional features by other than Seller s authorized re presentatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or o...

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