SMT 2000REY Service Manual Download Page 3

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If a problem occurs, please refer to the 

“Diagnostic and Maintenance Chart” in the 

product Service Manual. Also, refer to the 

CAT Pumps and General Pumps Service 

Manuals provided with your system. If the 

problem is not resolved, then please call 

our toll free customer service number: 

1-800-548-3373 

or

 (479) 636-5776

The complete model number located on the serial 

number label identifies the series, type, and operating 

specifications of the system.

Service Requirements

Water:

• Flow: minimum 5 GPM at 30 PSI (3/4” 

hose bib connection)

• Temperature: 40° to 120° F (maximum 

120° F)

Electric:

• SMT 600 Series:

  208-230V/20Amp (single phase) Dedi-

cated Circuit with Ground Fault breaker. 

(NEMA 6-15R) Rated for wet location at 

the unit.

• SMT 2000 Series:

  208-230V/30Amp (single phase) dedi-

cated circuit with ground fault breaker.

(Nema L630R) rated for wet locations at 

the unit.

• International:

  See Serial Number Plate on machine

Model Identification 

Service

Express Service Program

If you have a problem, we can solve it QUICKLY and EFFICIENTLY. 

Your Spray Master Technologies pressure cleaning system has 

been designed for rapid and easy repairs. Some, you can do, 

others we will do.

With the “EXPRESS SERVICE” program, your machine has been 

divided into six major component groups. These groups consist of:

Group #1:  Pump, Unloader, Injector, In/out hoses

Group #2:  Motor, Switch, and Cord Set

Group #3:  Float Tank Assembly

Group #4:  High Pressure Hose

Group #5:  Spray Gun Assembly

Group #6:  Accessories and Miscellaneous Parts

Like circuit boards on a computer, these groups can be 

exchanged as a complete unit. The advantage is your savings in 

time and money.

With a toll free call to experienced service technicians at Spray 

Master Technologies, the problem can usually be diagnosed to 

one of the six component groups by answering a few questions. 

The person doing the parts replacement doesn’t need to have 

any equipment knowledge. He/she need only be able to loosen 

and tighten a few bolts. The “Express Service” exchange program 

eliminates having an inexperienced person trying to repair a 

complicated part.

If you do your own “GROUP” exchange, you won’t be paying for 

those high labor rates and expensive service calls. With a few 

basic tools, the defective component group can be removed and 

replaced or sent to the factory for repair by a qualified technician 

with minimum downtime. To further expedite the repair, either 

you or your dealer can stock spare components “groups”. However, 

with express mail services, rarely does it take more than 48 hours to 

receive a component. This is usually faster and less expensive than 

many service companies can make a service call.

The enclosed information shows all components groups and 

accessories. Our trained personnel are ready to help. If you need 

service, try our “EXPRESS SERVICE” plan. It will save you time and 

money.

Model #:       SMT 600               RE           Y          22        20        04        0850

Series

SMT 600      

SMT 2000

Type

-RE = Rack Mount System

-WC = Wall Mount System

Chemical Injection

Y = Before the Pump

X = After Pump

Pump Flow Rate (gallons per minute)  

22 = 2.2 GPM          36 = 3.6 GPM

29 = 2.9 GPM          40 = 4.0 GPM

Motor Horsepower

20 = 2 HP Motor5

0 = 5 HP Motor

Nozzle Size

04 = #4 Nozzle

05= # 5.0    75 = # 7.5 Nozzle0 8 = #8 Nozzle

Max Operating Pressure

0850 = 850 PSI

1100 = 1100 PSI2

000 = 2000 PSI

Summary of Contents for 2000REY

Page 1: ...e a service problem or need help please call our toll free number 1 800 548 3373 or 479 636 5776 TERMS All parts will be shipped with check in advance or C O D Commercial accounts are allowed 15 day t...

Page 2: ...hemical injecting harsh or corrosive chemicals in non compatible equipment www spraymastertech com Phone 479 636 5776 Fax 479 636 3245 115 E Linden Rogers Arkansas 72756 USA SMT WARRANTY Rev 1 170623...

Page 3: ...uter these groups can be exchanged as a complete unit The advantage is your savings in time and money With a toll free call to experienced service technicians at Spray Master Technologies the problem...

Page 4: ...brief theory of operation will provide a service tech with information necessary to quickly diagnose and correct any malfunction of the system Water Flow Refer to Figure 1 Simplified SMT Central Press...

Page 5: ...rovides low voltage AC for all control circuits Line voltage to the system is picked off of the contactor line terminals and applied through fuse FI to the multi tap input of the 24V transformer T1 F1...

Page 6: ...he remotes out of the READY state and disable them The Motor control circuit is the signal control path from the remote station to turn on the pump When the ON button is pressed on the remote station...

Page 7: ...ARRIER STRIP 300 2837 REMOTE STATION BOX 24 VOLT 5 6 CONDUCTOR SHIELDED CABLE REMOTE STATION BOX SPLICE ISOLATE COLORS TO COLORS RED TO RED ETC 24 VAC 24 VAC GREEN YELLOW COMMON BLUE WIRE NOT USED AC...

Page 8: ...BARRIER STRIP 300 2837 REMOTE STATION BOX 24 VOLT 5 6 CONDUCTOR SHIELDED CABLE REMOTE STATION BOX SPLICE ISOLATE COLORS TO COLORS RED TO RED ETC 24 VAC 24 VAC GREEN YELLOW COMMON BLUE WIRE NOT USED AC...

Page 9: ...9 continued on next page Central System Diagnostic Chart...

Page 10: ...10 Central System Diagnostic Chart cont continued on next page...

Page 11: ...11 Central System Diagnostic Chart cont...

Page 12: ...PERTY OF ASSEMBLED PRODUCTS CORP ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ASSEMBLED PRODUCTS CORP IS PROHIBITED 7 8 18 1 6 11 12 14 13 10 9 2 3 17 ITEM PART No DESCRIPT...

Page 13: ...z Btls General Pm 14 300 3120 Tubing Vinyl 1 4 ID x 3 01 D 2 3 10 1 ITEM PART No DESCRIPTION QTY Length U M 1 300 1732 Unloader 2000REY WCY w Flow Switch 1 2 300 1831 Frame Plate 2000REY SS 1 3 300 25...

Page 14: ...14 Recess Mount Remote Parts Breakdown List 1 1 Figure 9 Recess Remote Exploded View Figure 10 Recess Remote With Gripper Exploded View...

Page 15: ...X 1 4 MPT BULKHEAD FITTING 3 8 NPT NIPPLE HEX 3 8 BRASS COUPLER Q C SHUTOFF MALE PLUG 3 8 FP SCREW 6 32 X 3 8 PANEL CONTROL REMOTE STATION SS LOW PROFILE Surface Remote Parts Breakdown List ENCLOSURE...

Page 16: ...16 HJJR Parts Breakdown List Figure 12 HJJR Exploded View...

Page 17: ...Z Z LE 1 8 M E G 1 5 O 2 5 S S 1 5 D E G 2 5 O R IF IC E 2 2 0 3 0 0 4 0 3 0 D E C A L LO G O S M T R A IS E D P LA S T IC T R A P E Z O ID 1 2 1 3 0 0 2 8 1 8 B R A C K E T C A S T E R H U M M E R J...

Page 18: ...0 1 0 0 G R I P H A N D L E H O S E R E E L 1 1 5 3 0 0 2 3 9 4 F R A M E H O S E R E E L H S S Q U A R E 1 1 6 0 2 0 0 0 8 5 W A S H E R 1 4 X 9 1 6 X 0 4 F L A T S S 1 1 7 0 2 1 0 0 1 8 N U T 2 5 2...

Page 19: ...19...

Page 20: ...RESS SM Rev 1 180719 EN Price and specifications are subject to change without notice Printed in the USA 115 E Linden Rogers Arkansas 72756 USA 479 636 5776 Fax 479 636 3245 www SprayMasterTech com 80...

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