SMP ZINGO DU X-002/P Installation Instructions Manual Download Page 1

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NO PART OF THIS MANUAL OR DOCUMENT MAY BE COPIED OR RE-PRODUCED IN ANY FORM OR BY ANY MEANS WITH OUT THE EXPRESS

WRITTEN PERMISSION OF SMP (PLAYGROUNDS) LTD.

E: [email protected]

- W: smp.co.uk - T: +44(0)845 260 1655

INSTALLATION INSTRUCTIONS

ZINGO DU

X-002/S, X-002/SD, X-002/P & X-002/PD

MODEL SHOWN = X-002/S

Summary of Contents for ZINGO DU X-002/P

Page 1: ...D OR RE PRODUCED IN ANY FORM OR BY ANY MEANS WITH OUT THE EXPRESS WRITTEN PERMISSION OF SMP PLAYGROUNDS LTD E sales smp co uk W smp co uk T 44 0 845 260 1655 INSTALLATION INSTRUCTIONS ZINGO DU X 002 S...

Page 2: ...ZINGO DU X 002 Page 2 ISSUE L 15 11 2010...

Page 3: ...4 528 0 1 48 10 00 x 9 00 1 3m 72 X 002 P 4 90 x 3 10 x 2 84 576 0 1 46 x 3 T 3895 2487 359 3215 576 8308 1131 2246 1043 1008 815 292 1411 274 260 252 567 655 2287 954 6446 242 1545R 1545R 1602R 2100R...

Page 4: ...ZINGO DU X 002 Page 4 1411 600 1043 815 3895 3215 7900 576 1826 355 2487 292 2030 6186 242 274 1850R 1696R 1546R 1546R 1602R 1544R 1545R 67 2653 38 24m2 X 002 P ISSUE L 15 11 2010...

Page 5: ...70 E m 0 30 x 0 30 x 0 70 F m 0 30 x 0 30 x 0 65 G m 0 30 x 0 30 x 0 43 H m 0 30 x 0 30 x 0 63 300 900 600 x 600 0 0 950 101 144 TYPE 1 2 1740 1710 2670 30 2005 A A A A B C D E E F F F F F F E H H 194...

Page 6: ...0 x 0 70 E m 0 30 x 0 30 x 0 70 F m 0 30 x 0 30 x 0 65 G m 0 30 x 0 30 x 0 43 H m 0 30 x 0 30 x 0 63 300 900 600 x 600 0 0 950 101 144 TYPE 1 2 1740 1710 30 2005 1940 1706 1225 1178 920 615 615 2600 3...

Page 7: ...70 E m 0 30 x 0 30 x 0 70 F m 0 30 x 0 30 x 0 65 G m 0 30 x 0 30 x 0 43 H m 0 30 x 0 30 x 0 63 900 600 x 600 0 0 950 101 144 TYPE 3 650 1740 1710 2670 30 2005 A A A A B C D E E F F F F F F E G G 1940...

Page 8: ...30 x 0 70 E m 0 30 x 0 30 x 0 70 F m 0 30 x 0 30 x 0 65 G m 0 30 x 0 30 x 0 43 H m 0 30 x 0 30 x 0 63 900 600 x 600 0 0 950 101 144 TYPE 3 650 1740 1710 30 2005 1940 1510 1225 1001 920 615 615 2600 33...

Page 9: ...ZINGO DU X 002 Page 9 ITEM REF X 002 S X 002 P kg 1 55003740 2 50 00 2 55003440 1 46 00 3 55012900 1 30 00 4 55011725 1 15 00 5 55041225 2 15 00 6 55040911 1 10 00 ISSUE L 15 11 2010...

Page 10: ...INGO DU X 002 Page 10 ITEM REF X 002 S X 002 P kg 7 55041190 1 12 00 8 55021809 1 11 00 9 55020911 1 6 00 10 55021200 1 10 00 11 55021300 1 7 50 12 55021301 1 3 00 13 55021082 5 2 50 ISSUE L 15 11 201...

Page 11: ...Page 11 ITEM REF X 002 S X 002 P kg 14 55020332 4 PAIRS 2 00 15 55021087 1 5 00 16 55020880 1 3 50 17 55059999 2 0 50 18 45031200 1 30 00 19 70032701 1 4 50 20 45039001 1 5 80 21 55081200 1 91 00 ISSU...

Page 12: ...2 Page 12 ITEM REF X 002 S X 002 P kg 22 55090010 1 16 00 23 55090040 1 16 00 24 55090050 1 16 00 25 55090020 2 8 00 26 55090030 1 4 00 27 55090090 1 11 00 28 55090201 1 9 00 29 55090205 1 9 00 ISSUE...

Page 13: ...ge 13 ITEM REF X 002 S X 002 P kg 30 55090209 1 9 00 31 55090300 1 14 00 32 55090401 1 10 00 33 55090402 1 6 00 34 55090501 1 PAIR 8 00 35 55090503 1 PAIR 6 00 36 55050010 1 7 00 37 55062010 1 12 00 I...

Page 14: ...4 ITEM REF X 002 S X 002 P kg 38 55062020 1 10 00 39 38008060 1 1 00 40 55030201 1 0 50 41 38008027 6 1 50 42 55080010 1 0 50 43 55080011 1 0 50 44 55080012 1 0 25 45 55030899 6 0 15 46 55030799 50 0...

Page 15: ...S X 002 P kg 47 55030399 30 0 10 48 55030499 30 0 10 49 15715000 15 0 10 50 10121065 1 0 050 51 10121040 97 0 037 52 10121035 30 0 032 53 10121030 5 7 0 028 54 10120625 14 0 011 55 10120610 4 0 005 5...

Page 16: ...X 002 P kg 57 10309999 4 0 011 58 10291000 124 126 0 002 59 10301000 9 0 002 60 10260600 4 0 002 61 10304010 2 0 003 62 10303212 6 0 011 63 14101225 6 0 032 64 14104942 14 0 001 65 14104749 50 0 007...

Page 17: ...17 ITEM REF X 002 S X 002 P kg 67 14104285 30 0 003 68 14104963 1 0 026 69 14110018 1 0 018 70 19024501 16 13 0 001 71 19055030 36 0 001 72 19055040 5 0 001 73 10121000 4 74 10120600 3 75 10120500 2...

Page 18: ...ZINGO DU X 002 Page 18 ITEM REF X 002 S X 002 P kg 76 10120900 1 77 10121001 2 78 10121100 1 ISSUE L 15 11 2010...

Page 19: ...ZINGO DU X 002 Page 19 STEP 1 1 800 2040 5 3740 46 1 54 64 65 46 45 65 1940 5 1340 5 1161 600 71 46 1 54 64 65 46 65 71 46 1 71 65 46 65 71 X Y Z X X Y Z Z Z 20Nm 20Nm 20Nm ISSUE L 15 11 2010...

Page 20: ...ZINGO DU X 002 Page 20 STEP 2 1 800 2040 5 3740 1740 5 1340 5 600 600 600 800 46 1 54 64 65 46 45 65 71 46 1 54 64 65 46 65 71 46 1 71 65 46 65 71 X Y Z X Y Y Z Z Z Z 20Nm 20Nm 20Nm ISSUE L 15 11 2010...

Page 21: ...ZINGO DU X 002 Page 21 STEP 3 3 800 2040 5 2900 600 800 600 1740 5 1161 46 1 54 64 65 46 45 65 71 46 1 54 64 65 46 65 71 46 1 71 65 46 65 71 X Y Z X Y Y Z Z Z Z 20Nm 20Nm 20Nm ISSUE L 15 11 2010...

Page 22: ...ZINGO DU X 002 Page 22 STEP 4 2 800 1740 5 3440 600 1440 5 1161 46 1 54 64 65 46 45 65 71 46 1 54 64 65 46 65 71 46 1 71 65 46 65 71 X Y Z X Y Y Z Z 20Nm 20Nm 20Nm ISSUE L 15 11 2010...

Page 23: ...ZINGO DU X 002 Page 23 STEP 5 STEP 3 ISSUE L 15 11 2010...

Page 24: ...ZINGO DU X 002 Page 24 STEP 6 5 30 60 STEP 1 STEP 3 STEP 2 62 63 x 3 ISSUE L 15 11 2010...

Page 25: ...ZINGO DU X 002 Page 25 STEP 7 51 58 23 23 X 002 P 41 STEP 8 67 48 13 66 47 20Nm ISSUE L 15 11 2010...

Page 26: ...ZINGO DU X 002 Page 26 STEP 9 10 51 58 67 48 10 66 47 20Nm ISSUE L 15 11 2010...

Page 27: ...ZINGO DU X 002 Page 27 STEP 10 5 62 63 5 x 2 ISSUE L 15 11 2010...

Page 28: ...ZINGO DU X 002 Page 28 STEP 11 60 5 0 5 STEP 3 62 63 ISSUE L 15 11 2010...

Page 29: ...ZINGO DU X 002 Page 29 STEP 12 13 67 48 13 66 47 STEP 13 22 51 58 22 51 58 x 2 20Nm ISSUE L 15 11 2010...

Page 30: ...ZINGO DU X 002 Page 30 STEP 14 51 58 67 65 48 47 14 x 4 STEP 15 8 58 53 742 CRS 20Nm ISSUE L 15 11 2010...

Page 31: ...ZINGO DU X 002 Page 31 STEP 16 7 6 50 35 679 602 67 48 66 47 57 55 60 18 20 19 200mm 25mm 0 0 STEP 17 56 20Nm X 002 P 42 ISSUE L 15 11 2010...

Page 32: ...ZINGO DU X 002 Page 32 300 9 STEP 18 67 48 66 47 0 0 20Nm y73 ISSUE L 15 11 2010...

Page 33: ...ZINGO DU X 002 Page 33 16 58 53 60 1300 66 67 48 17 47 4 1126 650 STEP 19 x 2 STEP 20A TYPE 3 1510 1001 62 944 41 0 0 7 x 24h 20Nm ISSUE L 15 11 2010...

Page 34: ...ZINGO DU X 002 Page 34 1178 1706 46 962 41 STEP 20B TYPE 2 0 0 STEP 21 0 0 464 x 4 41 7 x 24h 7 x 24h ISSUE L 15 11 2010...

Page 35: ...ZINGO DU X 002 Page 35 STEP 22 5 8 STEP 23 49 36 4 x 10 ISSUE L 15 11 2010...

Page 36: ...ZINGO DU X 002 Page 36 STEP 24 52 58 27 25 58 52 STEP 25 ISSUE L 15 11 2010...

Page 37: ...ZINGO DU X 002 Page 37 15 13 67 48 66 47 STEP 26 STEP 27 58 51 52 33 26 32 58 20Nm x 4 58 51 ISSUE L 15 11 2010...

Page 38: ...ZINGO DU X 002 Page 38 31 34 28 29 30 STEP 28 51 58 40 59 49 51 39 49 41 39 39 STEP 29 ISSUE L 15 11 2010...

Page 39: ...ZINGO DU X 002 Page 39 STEP 30 37 38 59 51 41 41 49 49 ISSUE L 15 11 2010...

Page 40: ...ZINGO DU X 002 Page 40 STEP 31 3 70 43 50 44 69 68 42 58 70 ISSUE L 15 11 2010...

Page 41: ...ZINGO DU X 002 Appendix A Page 41 Appendix A X 002 P 51 58 24 STEP 9 11 51 58 STEP 7 27 ISSUE L 15 11 2010...

Page 42: ...ZINGO DU X 002 Appendix A Page 42 12 3 8 UNC x 1 WASHER 21 3 8 UNC x 3 4 WASHER STEP 17A ISSUE L 15 11 2010...

Page 43: ...ZINGO DU X 002 Appendix A Page 43 STEP 17B 58 35 51 3 8 UNC x 1 1 4 58 53 61 32 ISSUE L 15 11 2010...

Page 44: ...ZINGO DU X 002 Appendix A Page 44 ISSUE L 15 11 2010...

Page 45: ...ZINGO DU X 002 Appendix B Page 45 Appendix B X 002 SD X 002 PD ITEM REF X 002 SD X 002 PD kg 1 54003740 2 42 00 2 54003440 1 38 00 3 54012900 1 22 00 1 3m ISSUE L 15 11 2010...

Page 46: ...DU X 002 Appendix B Page 46 ITEM REF X 002 SD X 002 PD kg 4 54011725 1 12 00 6 54040911 1 8 5 7 54041190 1 10 50 8 54021809 1 9 00 9 54020911 1 5 50 19 55081202 1 1 50 20 55081203 1 3 00 ISSUE L 15 11...

Page 47: ...ZINGO DU X 002 Appendix B Page 47 ITEM REF X 002 SD X 002 PD kg 21A 55081201 1 3 00 42A 38008026 6 1 50 42B 55050011 6 1 00 49 15715000 21 0 10 ISSUE L 15 11 2010...

Page 48: ...ZINGO DU X 002 Appendix B Page 48 ISSUE L 15 11 2010...

Page 49: ...ST STEEL SLIDE STRAIGHT LEG 1200 DECK ITEM 3 WE RECOMMEND THIS LEG IS INSTALLED FIRST TO PROVIDE A DATUM FOR THE REST OF THE STRUCTURE 2053 5133 240 1340 3967 926 3925 1475 895 240 2980 1475 2053 372...

Page 50: ...ZINGO DU X 002 Appendix C Page 50 TYPE 1 2 LOOSE FILL AREA PLASTIC SLIDE INFORMATION TO FOLLOW ISSUE L 15 11 2010...

Page 51: ...07 822 719 1283 916 1377 1313 448 362 1146 929 1623 1088 388 161 826 1663 1084 1543 762 1150 1316 7224 829 820 1668 3288 1277 905 361 716 ALL DIMENSIONS IN MM STRAIGHT LEG 1200 DECK ITEM 3 WE RECOMMEN...

Page 52: ...828 927 1623 1087 163 1665 905 822 718 2948 941 1077 351 7762 1277 1665 820 828 1087 346 1074 6494 2560 927 1543 1517 281 718 ALL DIMENSIONS IN MM STRAIGHT LEG 1200 DECK ITEM 3 WE RECOMMEND THIS LEG I...

Page 53: ...ails of installation The surface should have a Critical Fall Height greater than the Maximum Free Fall Height of the equipment Constructional Space is the approximate working area required to lay out...

Page 54: ...osition 2 off Clamp Ring half item 46 at stated height on post and secure using 2 off 1 4 x 1 1 4 BHCS fixings item 65 Fully tighten bolts to a maximum torque setting of 20Nm Into the unused fixing ho...

Page 55: ...at 600 position down from the top clamp rail Align Clamp Ring half radially to match with other rings on the post STEP 2 Detail Z i For assembly method see Note 4 1 2 i to iii 11 Assemble to 1 off Cur...

Page 56: ...g the second Clamp Ring half 23 Assemble to 1 off Curved Leg 900 deck item 3 and 2 off Clamp Rings half item 46 at the pre inserted hole position for the top clamp rail STEP 4 Detail Y i For assembly...

Page 57: ...rame item 5 using 1 off 1 2 x 1 BHCS Fixing item 63 and T5 washer item 62 via Deck Support Casting item 45 at the 900 clamp deck height 38 Shim leg as required to ensure it is plumb and square and ori...

Page 58: ...ds the outside of the main structure 47 Assemble Rope Net Mounting Bracket item 16 to lower deck mounting face using 3 off M10 x 30 Resistorx bolts item 53 and Washers item 58 STEP 19 48 Attach in 2 p...

Page 59: ...Assemble Aperture Panel item 32 and Dashboard Panel Assembly item 33 in position as shown on the Panel Fixing Rails using 16 off M10 x 40 Resistorx bolts item 51 and Washers item 58 STEP 27 63 Assemb...

Page 60: ...p sufficiently to allow the unit to be tipped with a reasonable force STEP 31 76 In all fixing positions on the steel work that have not been utilised the protective plug should be removed and the per...

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