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PILLARS OF HERCULES EC221

Appendix A Page 15

1

SAFE WORKING PRACTISE

A full risk assessment should be carried out prior to commencing the installation, which will be specific to the site
selected. The major risks associated with purely the assembly of this product are highlighted below, which can form
part of this overall assessment.

1.1

RISKS:

i)

Large parts which could be difficult to lift or handle.

ii)

Structure unstable until concrete footings have fully cured.

iii)

Parts at height that may require working overhead.

iv)

Heavy parts at height that require support during assembly

1.2

CONTROL MEASURES:

i)

Warn the public of the risk of injury, by placing signs and fencing the surrounding area, before commencing
installation.

ii)

All staff working on installation to wear suitable PPE including Toe Protective Shoes, Hard hat and Gloves.

iii)

Any staff or other persons on site, not working directly on the installation, to be kept away from the installation.

iv)

Ensure adequate personal and equipment are on site to handle and support the structure whilst it is being
assembled.

v)

Suitable working platform to provide secure access and provide support for parts required.

2

SPECIFICATIONS

SMP Playgrounds Ltd recommends an effective 

Impact Absorbing Surface tested to EN1177 & BS7188

 beneath this

play equipment. Refer to manufacturers instructions for details of installation. The surface should have a Critical Fall
Height greater than the Maximum Free Fall Height of the equipment. 

Constructional Space is the approximate working area required to lay out and assemble the equipment.

For the safe operation of this equipment it must be installed on horizontal ground with the required minimum space.

The concrete foundations indicated are for average ground. Care should be taken concerning abnormal conditions.

If a loose fill surface is selected for this item it will require a very high level of maintenance to ensure a sufficient
thickness is in place at all times to provide ‘critical fall height’ protection.

3

PREPARATION

All equipment assembly and fixing must conform to EN1176.

Tools / ancillary equipment:

  Plumbline, 5m tape measure, spirit level, TT-25 fixing tool (supplied with unit), metric

socket set - inc 10-24 sockets, 3m reach ladder, 2.5mm AF Allen Key. 
Loose fill: Masking tape, Paint brush, Black paint.

3.1

ESTABLISH ORIENTATION

vi)

Measure out the site to ensure the space required fits into the allotted area, it is horizontal and free from trip
points or other obstructions.

vii) Ensure the equipment is to be provided with an effective Impact Absorbing Surface which has a tested critical

fall height rating greater than the maximum Free Fall Height of the equipment.

ISSUE C 12-03-2012

Summary of Contents for EC221B

Page 1: ...NT MAY BE COPIED OR RE PRODUCED IN ANY FORM OR BY ANY MEANS WITH OUT THE EXPRESS WRITTEN PERMISSION OF SMP PLAYGROUNDS LTD E sales smp co uk W smp co uk T 44 0 845 260 1655 INSTALLATION INSTRUCTIONS P...

Page 2: ...PILLARS OF HERCULES EC221 Page 2 ISSUE C 12 03 2012...

Page 3: ...Page 3 Section 1 EC221S 2 23 X 0 40 X 2 81 197 00 0 44 3 00 X 1 00 1 80 m T 3h EC221B 210 00 0 48 x 2 T 5230 1625 4400 2200 1 80 m TYPE 1 2 3 101 144 1500R 1500R 1500R 1700R 1700R 1500R 75 1500R 325 2...

Page 4: ...LARS OF HERCULES EC221 Section 1 Page 4 EC221B 1980 450 x 450 1 80 m 300 400 X 400 400 X 400 700 0 0 0 0 TYPE 1 2 101 144 100 300 750 1100 1150 0 0 450 x 450 A B A B A B 200 1 LTB11 3 ISSUE C 12 03 20...

Page 5: ...PILLARS OF HERCULES EC221 Section 1 Page 5 EC221S TYPE 3 101 144 850 1100 1 80 m 400 X 400 0 0 1150 0 0 1980 450 X 450 A B A B A B 400 X 400 450 X 450 300 350 200 1 LTB11 3 ISSUE C 12 03 2012...

Page 6: ...Section 1 Page 6 ITEM REF EC221S EC221B kg 1 781 006 1 70 40 X 2 2 780 505 1 6 0 3 RYBL500 2 18 00 4 780 593 2 0 4 5 780 594 2 0 003 6 780 595 2 0 02 7 803705 2 7 00 8 305802 2 6 0 3910 LTB11 X 2 205...

Page 7: ...C221B kg 9 10231040 8 0 05 10 10261000 8 0 01 11 10381600 2 0 007 12 10321600 2 0 031 13 786 904 2 0 023 14 782 000 1 0 05 15 10051025 4 0 03 16 RYADHBK 1 17 10120400 1 Aro Seal 1132 Polyurethane Seal...

Page 8: ...PILLARS OF HERCULES EC221 Section 1 Page 8 STEP 1 12 4 1 LTB11 0 0 X 2 11 X 2 12 11 4 1980 CRS ISSUE C 12 03 2012...

Page 9: ...PILLARS OF HERCULES EC221 Section 1 Page 9 STEP 2A EC221B 0 0 8 300 REF 1980 CRS 100 X 2 7 8 9 10 7 X 4 8 7 0 0 STEP 2B EC221S 7 7 X 2 0 0 1980 CRS 0 0 TYPE 3 5 TYPE 1 2 4 ISSUE C 12 03 2012...

Page 10: ...PILLARS OF HERCULES EC221 Section 1 Page 10 6 0 0 1 LTB11 4 5 STEP 3 STEP 4 5 4 2 2 4 4 5 2 11 12 11 12 6 ISSUE C 12 03 2012...

Page 11: ...PILLARS OF HERCULES EC221 Section 1 Page 11 STEP 5 3 7 16 Aro Seal 1132 Polyurethane Sealant Black http www alansonsuk com downloads asp X 2 STEP 6 13 X 2 ISSUE C 12 03 2012...

Page 12: ...PILLARS OF HERCULES EC221 Section 1 Page 12 STEP 7 250 15 14 1 LTB11 3 0 0 1 LTB STEP 8 ISSUE C 12 03 2012...

Page 13: ...ES EC221 Appendix A Page 13 Appendix A 144 TYPE 3 SYNTHETIC 144 TYPE 1 2 LOOSEFILL 2000 4420 1690 2300 905 1690 5250 2000 2210 905 1635 2300 2000 4420 1690 2300 905 1690 5250 2000 2210 905 1635 2300 I...

Page 14: ...ILLARS OF HERCULES EC221 Appendix A Page 14 144 TYPE 5 GRASSMATT FR 6000 5000 2500 2010 1000 1500 144 TYPE 5 GRASSMATT FR WEAR AREA 4500 2500 1260 1500 1000 500 TYP TYP TYP TYP 1350 ISSUE C 12 03 2012...

Page 15: ...ng Surface tested to EN1177 BS7188 beneath this play equipment Refer to manufacturers instructions for details of installation The surface should have a Critical Fall Height greater than the Maximum F...

Page 16: ...grain of the timber when tightened SEE STEP 1 iii Place Upright Posts item 1 LTB11 into designated excavations ensure BTN Bolts item 4 on both posts are facing inward Brace in position and ensure all...

Page 17: ...5 xii Fit 2 off Black PLastic Caps item 13 to cover fixings within available counterbores of all posts STEP 6 xiii Ensure Manufacturers label item 14 is fitted to outside of an Upright Post item 1 LTB...

Page 18: ...PILLARS OF HERCULES EC221 Appendix A Page 18 ISSUE C 12 03 2012...

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