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16 

 

 Assembly

 

(Step 15: Sear Burner Assembly Continued) 

 
Locate the sear burner, tilt the sear burner up 
and slide the tube through the inner wall and 
onto the valve as shown in Figure 15F.  From the 
underside of the sear burner housing, check to 
make sure the valve is inside the tube as shown 
in Figure 15G.   
 
Now attach the Sear Burner to the bracket 
located on the back wall of the Sear Burner 
Housing using (2) M4.2 x10 Screws as shown in 
Figure 15H. 
 
Remove the large nut from the igniter as shown in 
Figure 15I, push the other end of the wire through 
the hole into the underside of the housing. And 
slide the wire through the nut and through the hole 
on the outside of the housing. 
Attach the wire to the stem of the igniter. Push 
the igniter and wire through the hole and attach it 
to the housing by screwing the nut back onto the 
igniter.   Figure  15J.

 

Step 16:  Attach Retaining Bracket and 
Retaining Wire for LP Gas Cylinder 

 

Locate

:  Retaining Bracket (Part # 24), Retaining 

Wire (Part #25) and (2) M6x15 bolts. 
 

Procedure

:  Attach the retaining bracket to the 

left end of the bottom shelf using (2) M6x15 bolts 
as shown in Figure 16A. 
 
Attach retaining wire to legs at left end of grill as 
shown in Figure 16B.  Position the retaining wire 
inside the legs and under the grill body with the 
curved side up.  Then insert the ends of the wire 
through the holes in the legs and rotate the wire 
toward you. 

 

Step 16

 

Fig.16A

 

Fig.16B

 

Retaining Wire

 

Fig. 15 F 

Fig. 15 G 

Fig. 15 H 

Fig. 15 I 

Fig. 15 J 

Summary of Contents for 7000CGS

Page 1: ...5 m of any flammable liquid 4 Do not fill cooking vessel beyond maximum fill line 5 Never allow oil or grease to get hotter than 400F or 200C If the temperature exceeds 400F 200C or if oil begins to...

Page 2: ...ylinder is NOT included This gas grill is only intended for Domestic use not to be used for any commercial purpose WARNING Never use the gas or charcoal grill for INDOOR cooking or heating Never use t...

Page 3: ...ackaging until your smoker is fully assembled and operating to your satisfaction In order to properly assemble your smoker you will only need two tools Phillips head screwdriver Pliers or adjustable w...

Page 4: ...any other enclosed area 7 The Pressure regulator and Hose Assembly supplied with the Grill must be used Any replacement regulator and hose assemblies must be those specified by the outdoor cooking ga...

Page 5: ...emely hot When grilling grease from meat may drip into the charcoal and cause a grease fire If this should happen close the lid and dampers to suffocate the flame Do not use water to extinguish grease...

Page 6: ...Quantity Description 1 76 M6 x 15 Combo Truss Head Bolts Black Nickel Plated 2 24 M6 x 8 Combo Truss Head Bolts Black Nickel Plated 3 4 M6 x 25 Combo Truss Head Bolts Black Nickel Plated 4 2 ST4 2 x...

Page 7: ...e TR019 20 1 Charcoal Basket Lift System TR020 21 1 Sear Burner Housing and Lid Assembly TR021 22 1 Gas Hose Regulator 4 Control Valves Control Knobs and Manifold Assembly TR022 23 1 Sear Burner TR023...

Page 8: ...Head Screwdriver Adjustable Wrench or Pliers Step 1 Front Leg Assembly Locate Cabinet and Lid Assembly Left Front Leg and Right Front Leg and 7 M6x15 bolts Note Each leg will have an identification la...

Page 9: ...re 3 FULLY TIGHTEN ALL BOLTS USED IN STEPS 1 2 AND 3 Step 3 Step 4 Step 4 Caster Wheel Assembly Locate 4 Caster Wheels Procedure Insert the threaded end of the caster wheel into the bottom of each leg...

Page 10: ...ach hole Grill Lid Fig 6 Step 7 Attach the Smoke Stack Locate Smoke Stack Assembly 4 M6x15 bolts and 4 M6 KEPS nuts Procedure Remove smoke stack lid as shown in Figure 7A Then insert smoke stack throu...

Page 11: ...in Figure 9A and attach using 4 M6x15 bolts Place left side drip tray guide inside the left legs as shown in Figure 9B and attach using 4 M6x15 bolts Be sure the LP gas line is positioned outside the...

Page 12: ...and off onto each end of the short handle tubes as shown The handle assemblies will be attached to the drip trays firebox lid and sear burner lid by placing the handle stand offs over the holes and in...

Page 13: ...e in right side of cabinet so that it is resting on the ledge of the firebox support bracket Insert 3 M6x15 bolts through the firebox and cabinet wall Then attach an M6 KEPS nut to each of the 3 bolts...

Page 14: ...4B Then insert an R clip though the hole in the hinge pin Place the charcoal basket lifting system into the cabinet and attach it to the back wall by inserting 4 M6x15 bolts through the back side of t...

Page 15: ...t The next step is to attach the sear burner valve to the sear burner housing Remove the 2 M4x8 screws from the sear burner valve as shown in Figure 15C Then position the valve in place between the fr...

Page 16: ...hrough the hole on the outside of the housing Attach the wire to the stem of the igniter Push the igniter and wire through the hole and attach it to the housing by screwing the nut back onto the ignit...

Page 17: ...ening See Figure 17 Step 18 Step 18 Attach Fence Locate 2 Long Fence Pieces 2 Short Fence Pieces and 16 M6x15 bolts Procedure Attach the four pieces by aligning the holes at the end of each piece with...

Page 18: ...2 Warming Rack and 4 M6x25 bolts Procedure To attach the warming rack insert 1 of the M6x25 bolts through the lid from the outside as shown in Figure 21A and position the warming rack so that the bol...

Page 19: ...one heat tent onto the tabs located above each burner in the gas grill cabinet Place the charcoal basket into the charcoal cabinet so that it rests on the charcoal basket lifting system Place firebox...

Page 20: ...igniter sparks and lights the burner You can then adjust the knob to your desired setting If the burner did not light turn the knob back to the OFF position wait 5 minutes for any gas to clear away a...

Page 21: ...s covering the burners 3 Remove the screw attaching the burners at the back of the grill 4 Gently and carefully tilt the back of the Burner up and slide it backwards off the valve orifice then lift ou...

Page 22: ...d Smoker Chamber dampers to 1 4 to 1 3 open 4 Immediately and carefully place another 3 lbs of charcoal on top of the burning coals in the Smoker Chamber 5 Once the temperature reaches your desired le...

Page 23: ...y to maintain a constant temperature inside the cooking chamber by adding wood as necessary and adjusting the damper openings Check the internal food temperature periodically by inserting a meat therm...

Page 24: ...pallets 4 NO because pallet wood is dried out before it is used for making pallets You need the natural moisture in wood to create flavor in your smoke 5 Can I use Pine Cedar or any other wood that sm...

Page 25: ...to pull them apart If they pull apart with ease your ribs are done Take out of smoker and let stand on serving platter until cool enough to eat Total cooking time should not be more than 3 1 2 hours...

Page 26: ...arts in smoker After 1 2 hour turn chicken over With your internal temperature gauge check internal temperature by pushing temperature probe into the meat nearest the bone When temperature reaches 180...

Page 27: ...lbs 5 8 lbs 5 6 hours 7 8 hours 170 170 Pork Beef Ribs Full grill 4 6 hours Meat pulls from bone Pork Chops Full grill 4 6 hours Meat pulls from bone Sausage Links Full grill 4 5 hours 170 for fresh s...

Page 28: ...etc will be the responsibility of the consumer All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date Do not return parts to our address witho...

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