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If the Hot Rod only is not operating, the Grill can still be used to cook and smoke using the MANUAL 

LIGHTING PROCEDURE below:

1) DANGER! Turn the Switch OFF (o) and disconnect the Power Cord. Allow the Grill to thoroughly cool if it is 

still hot. From beneath the Pellet Hopper, disconnect the Hot Rod (Red / White wire pair as shown in the the 

wiring diagram near the end of this manual). You will need to remove the Hopper Bottom Panel to access the 

wiring. Once the Hot Rod is disconnected, replace the Hopper Bottom Panel and plug the Power Cord back 

into an appropriate, grounded electrical outlet.

2) Open the Pellet Hopper and fill with Premium Hardwood BBQ Pellets.

WARNING! USE ONLY PREMIUM 100% HARDWOOD BBQ PELLETS, which are specifically made to work 

in our grills. NEVER use heating fuel pellets in the Grill due to potential hazardous contaminants and 

additives that may be present.

3) Remove the Porcelain Grid, Grease Drain Pan and Heat Baffle to expose the Firepot in the bottom of the Grill.

4) Pour 1/2 cup of Premium Hardwood BBQ Pellets into the Firepot.

5) Squirt 2 tablespoons of Alcohol Gel fire lighter into the Firepot on top of the Pellets.

DANGER! Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start 

or “freshen up” a fire in this Grill. Keep all such liquids well away from the Grill when in use.

6) Carefully light the Alcohol Gel with a fireplace match or a long-reach butane lighter.

DANGER! Never squirt Alcohol Gel into a burning fire or a hot Firepot. The Alcohol Gel bottle could explode 

and cause a fire, serious injury or death.

7) Let the Alcohol Gel and Pellets burn for approximately 4 minutes.

8) After assuring the Pellets have ignited, install the Heat Baffle, Grease Drain Pan and Porcelain Grid back in 

place.

CAUTION! You will now have a fire in the Firepot. Be careful not to burn yourself when you install these 

components. Gloves are recommended.

9) Turn the Switch ON (--) and the Temperature/Dial to the setting desired. With the Lid closed, let the Grill 

pre-heat for approximately 10 minutes before placing food in the Grill.

CONTROL SHUTDOWN CYCLE

The contol for this barbeque comes with an automatic shut down cycle. When finished cooking, turn the 

Temperature/Dial to “OFF” position. the fan will run for 5 minutes to fully burn the remaining pellets in the burn 

chamber. When the fan automatically shuts down, the master switch can be switched to the “OFF” position.

Manual Firing Instructions

Summary of Contents for 2415PG

Page 1: ...D BBQ PELLETS WITH THIS SMOKER GRILL Please read this entire manual before installation and use of the pellet fuel burning appliance Failure to follow these instructions could result in property damag...

Page 2: ...llychecktheunitandmakesurethereisnodamage IFYOUHAVEANYPROBLEMSWITHTHISPRODUCTORTHEREARE MISSINGORDAMAGEDPARTS PLEASECALL CUSTOMER SERVICE TOLLFREE1 866 475 5180 Monday Friday 8 30am 4 30pm CST NOTE DO...

Page 3: ...mend installation on non combustible floors or floors protected with non combustible surfaces where the protective surface has been approved for such use by the authority having jurisdiction WARNING D...

Page 4: ...PartsandToolList 43 45 44...

Page 5: ...tainer 1 22 AugerDriveMotor 1 23 HopperLid 1 24 HopperwithHandle 1 25 NamePlate 1 26 ControllerAssembly 1 27 GreaseBucket 1 28 FrontBasket 1 29 LeftFrontLeg 1 30 LeftRearLeg 1 31 RightRearLeg 1 32 Rig...

Page 6: ...ocedure Carefully lay the grill on its back on a non abrasive surface Position cabinet as shown and attach each leg with 1 4 20 x 59 Bolts 4 Bolts in each rear leg 3 Bolts in each front leg Note topfr...

Page 7: ...the axle and secure with the washer and lock nut NOTE Donotovertighten SET THE GRILL UPRIGHT AND TIGHTEN ALL BOLTS Locate 1 Side Table 1 Front Basket 1 Front Handle 1 Heat Shield 10 1 4 20 x 59 Bolts...

Page 8: ...iontheHeatbaffledirectlyover thefireboxonthelocatingbrackets foundontheinsidewallsofthe barrel Thenotchedlegsofthebaffle shouldbefacingdownwardover thelocatingbrackets Fig 1 Position thegreasedrainpan...

Page 9: ...ASSEMBLY OF YOUR PELLET GRILL IS NOW COMPLETE FOR YOUR SAFETY FOLLOW ALL SAFE GUARDS AND INSTRUCTIONS...

Page 10: ...WARNING DO NOT USE HEATING FUEL PELLETS AS THEY MAY CONTAIN HAZARDOUS MATERIALS Turn the power switch to ON and the temperature dial to HIGH When the pellets begin to fall into the firepot turn the p...

Page 11: ...rned pellets in the Firepot 1 DANGER Turn the Switch OFF o and disconnect the Power Cord If the Grill is still hot allow it to thoroughly cool Open the Lid and remove all food the Porcelain Grid Greas...

Page 12: ...e Pellets DANGER Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this Grill Keep all such liquids well away from the G...

Page 13: ...ore moving it Never put water in the firepot to cool it as this will jam the auger NEVERADDPELLETSBYHANDTOAHOTFIREPOT This is dangerous and you may be seriously burned If you run out of Pellets and lo...

Page 14: ...r particular needs Refer to the Wiring Diagram found near the end of this manual and locate the Smoke Adjustment It is a switch inside a small hole on the face of the Digital Control to the left of th...

Page 15: ...he Lid open turn the Switch ONand the Temperature Dial to SMOKE In approximately 2 minutes you will notice whitish gray smoke coming out of the Grill as the Pellets ignite After assuring the Pellets h...

Page 16: ...all metal fireplace shovel or other similar tool Dispose of the ashes per the following instructions WARNING AvacuumcleaneristhebestwaytoremoveashesfromtheFirepotbutthismustbedonewith extremecaretoavo...

Page 17: ...e is blown Be sure to reinstall the control Verify that the hot rod draft inducer fan and auger drive are working Unplugthehotrodconnector plugthepowercordintoanappropriate grounded electricaloutletan...

Page 18: ...into the auger tube With a small pipe wrench or locking pliers on the auger shaft turn the auger counter clockwise It will turn hard until it breaks free Remove the auger and clean all pellets ash or...

Page 19: ...ORD BLACK RTD SENSOR FIBERGLASS WIRING ORANGE WHITE PURPLE WHITE RED WHITE FIREBOX HOT ROD DRAFT INDUCER FAN FUSE FOR HOT ROD ON BACK OF CONTROL MOLEX CONNECTOR TYPICAL AUGER DRIVE MOTOR WIRING DIAGRA...

Page 20: ...ay Overnight etc will be the responsibility of the consumer All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date Do not return parts to our...

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