Smoke Chef PS2415 Owner'S Manual Download Page 7

Step 1: Leg Assembly

Step 2: Attach Legs to the Bottom Shelf

Grill Assembly

Locate:

 

•  Left front leg

•  Left rear leg 

•  Right front leg 

•  Right rear leg

Procedure:

Insert left front leg into right front leg as 

shown here. Insert left rear leg into right rear 

leg in the same manner.

Note:

The brackets on the lower part of each 

pair of legs should face the same side. 

Locate:

 

•  Bottom Shelf

•  (8) 1/4-20 x .59 Bolts

Procedure:

Align the holes in the brackets of the caster 

legs and wheel legs with the holes in the 

bottom shelf. Insert the 1/4-20 x .59 Bolts 

through the holes in each leg bracket, then 

through the holes in the bottom shelf. Leave 

the screws loose for now.

5

Assembly Instructions

Follow these step-by-step instructions and you’ll be cooking in no time!

OveRvIew

Some components come pre-assembled, but you will need to complete  
the following assembly:

• Connecting the legs 
• Attaching the side bars to the legs
• Attaching the wheels and castors to the legs
• Mounting the legs on the grill 
• Attaching the side shelf assembly to the grill
• Attaching the door handle to the door

AsseMble The uNIT

Note: The hopper / burner assembly has been mounted to the grill  
but is not shown in the diagrams below for clarity.

Unpack the package, and take out the parts, hardware bag and tools. 

ConneCT THe LegS

Parts required: 
Caster legs (4/5) 
Wheel legs (6/7)

Insert wheel leg (6) in caster  
leg (4). Insert wheel leg (7)  
in caster leg (5). 

NOTe: The bracket on the lower part  
of each pair of legs should face the 
same side.

caster leg

wheel leg

left front leg

axle hole

caster leg side

right front leg

6

ATTACH THe LegS To THe BoTTom SHeLf

Parts required:  
Bottom shelf (10)

Hardware required:  
8 x Screws 1/4" (34)

Align the holes in the brackets  
of the caster legs and wheel  
legs with the holes in the bottom  
shelf (10).

Insert the 1/4" screws (34) through  
the holes in each leg bracket,  
then through the holes in the  
bottom shelf. Leave the screws  
loose for now.

bottom shelf

leg assembly

screw

bracket

ATTACH THe Side BArS To THe LegS

Parts required: 
2 x Side bars (11)

Hardware required:  
8 x Screws 1/4" (34)

Align the four holes in each side  
bar (11) with the holes near the top  
of each leg assembly. 

Insert a 1/4" screw (34) through  
each hole in the side bar, then through 
the corresponding hole in the leg 
assembly. Leave the screws loose  
for now.

screw

side bar

ATTACH THe WHeeLS And CASTerS To THe LegS 

Parts required: 
2 x Casters (8)  
2 x Wheels (9)

Hardware required: 
2 x Wheel axles (35) 
2 x Axle washers (37) 
2 x Axle pins (41)

Tools required: 
Open end wrench (42)

Summary of Contents for PS2415

Page 1: ...100 HARDWOOD BBQ PELLETS WITH THIS SMOKER GRILL Please read this entire manual before installation and use of the pellet fuel burning appliance Failure to follow these instructions could result in pro...

Page 2: ...lychecktheunitandmakesurethereisnodamage IFYOUHAVEANYPROBLEMSWITHTHISPRODUCTORTHEREARE MISSINGORDAMAGEDPARTS PLEASECALL CUSTOMER SERVICE TOLLFREE1 866 475 5180 Monday Friday 8 30am 4 30pm CST NOTE DON...

Page 3: ...mend installation on non combustible floors or floors protected with non combustible surfaces where the protective surface has been approved for such use by the authority having jurisdiction WARNING D...

Page 4: ...ndToolList 42 48 49 4 PartsandToolList 54 56 57 67 68 55 69 70 71 72 76 7 5 51 6 52 64 9 36 74 75 65 66 76 14 81 73 37 77 53 46 47 PartsandToolList 42 48 49 4 PartsandToolList 54 56 57 67 68 55 69 70...

Page 5: ...41 40 26 63 62 39 61 16 17 58 18 59 19 60 22 21 20 43 77 44 34 78 79 80 81 45 Hopper Burner Assembly Components Hardware Kit Components...

Page 6: ...3 NamePlate 1 26 26 ControllerAssembly 1 64 64 GreaseBucket 1 65 66 LeftFrontLeg 1 67 68 LeftRearLeg 1 69 70 RightRearLeg 1 71 72 RightFrontLeg 1 Note Forassistance includingmissingordamagedparts call...

Page 7: ...should face the same side Locate Bottom Shelf 8 1 4 20 x 59 Bolts Procedure Align the holes in the brackets of the caster legs and wheel legs with the holes in the bottom shelf Insert the 1 4 20 x 59...

Page 8: ...towards the inside insert a wheel axle pin through each wheel and wheel leg Put an axle washer on the other side then insert the axle R clip through the hole in the wheel axle pin Turn over the assemb...

Page 9: ...ach leg tube then through the grill Put a 1 4 flat washer and a 1 4 spring washer on each bolt inside the grill then put on a 1 4 nut and tighten it Locate 4 1 4 20 x 59 Bolts Procedure Screw 2 1 4 20...

Page 10: ...tiontheHeatbaffledirectlyover thefireboxonthelocatingbrackets foundontheinsidewallsofthe barrel Thenotchedlegsofthebaffle shouldbefacingdownwardoverthe locatingbrackets Fig 1 Positionthe greasedrainpa...

Page 11: ...ASSEMBLY OF YOUR PELLET GRILL IS NOW COMPLETE FOR YOUR SAFETY FOLLOW ALL SAFE GUARDS AND INSTRUCTIONS...

Page 12: ...WARNING DO NOT USE HEATING FUEL PELLETS AS THEY MAY CONTAIN HAZARDOUS MATERIALS Turn the power switch to ON and the temperature dial to HIGH When the pellets begin to fall into the firebox turn the p...

Page 13: ...rned pellets in the Firepot 1 DANGER Turn the Switch OFF o and disconnect the Power Cord If the Grill is still hot allow it to thoroughly cool Open the Lid and remove all food the Porcelain Grid Greas...

Page 14: ...s DANGER Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this Grill Keep all such liquids well away from the Grill whe...

Page 15: ...ore moving it Never put water in the firebox to cool it as this will jam the auger NEVERADDPELLETSBYHANDTOAHOTFIREPOT This is dangerous and you may be seriously burned If you run out of Pellets and lo...

Page 16: ...r particular needs Refer to the Wiring Diagram found near the end of this manual and locate the Smoke Adjustment It is a switch inside a small hole on the face of the Digital Control to the left of th...

Page 17: ...he Lid open turn the Switch ONand the Temperature Dial to SMOKE In approximately 2 minutes you will notice whitish gray smoke coming out of the Grill as the Pellets ignite After assuring the Pellets h...

Page 18: ...ll metal fireplace shovel or other similar tool Dispose of the ashes per the following instructions WARNING AvacuumcleaneristhebestwaytoremoveashesfromtheFirepotbutthismustbedonewith extremecaretoavoi...

Page 19: ...e is blown Be sure to reinstall the control Verify that the hot rod draft inducer fan and auger drive are working Unplugthehotrodconnector plugthepowercordintoanappropriate grounded electricaloutletan...

Page 20: ...into the auger tube With a small pipe wrench or locking pliers on the auger shaft turn the auger counter clockwise It will turn hard until it breaks free Remove the auger and clean all pellets ash or...

Page 21: ...ER CORD BLACK RTD SENSOR FIBERGLASS WIRING ORANGE WHITE PURPLE WHITE RED WHITE FIREBOX HOT ROD DRAFT INDUCER FAN FUSE FOR HOT ROD ON BACK OF CONTROL MOLEX CONNECTOR TYPICAL AUGER DRIVE MOTOR WIRING DI...

Page 22: ...e Second Day Overnight etc will be the responsibility of the consumer All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date Do not return pa...

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