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Smittybilt XRC10, Installation Instructions Manual, Page: 9 / 17

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Smittybilt XRC10 Installation Instructions Manual Download Page 9

 

 

For Technical Support/Warranty Information please call 310-762-9944 

Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 

Page 10 of 17 

XRC 8 WINCH PARTS LIST

XRC 8 WINCH PARTS LIST

XRC 8 WINCH PARTS LIST

XRC 8 WINCH PARTS LIST    

No.  Parts No.  Description 

Qty  No.  Part No.  Description 

Qty 

1 

97281-01  Sun Gear-Input 

1 

24 

97281-24  Spring Washer 

10 

2 

97281-02  Gear Carrier-Input 

1 

25 

97281-25  Gear Box Base 

1 

3 

97281-03  Gear Carrier-Intermediate 

1 

26 

97281-26  Gasket 

1 

4 

97281-04  Washer-1.2mm thickness 

2 

27 

97281-27  Inner Gear 

1 

5 

97281-05  Gear Carrier-Output 

1 

28 

97281-28  Clutch Gear 

1 

6 

97281-06  Outer Spline 

1 

29 

97281-29  Gear Box Tube 

1 

8 

97281-08  Drum 

1 

30 

97281-30  Gasket 

1 

10 

97281-10  Brake System 

1 

32 

97281-32  Gear Box End Cover 

1 

11 

97281-11  Coupling Joint 

1 

36 

97281-36  Bearing 

1 

12 

97281-12  Rotor 

1 

39 

97281-39  Clutch Lever 

1 

16 

97281-16  Motor End Cover 

1 

41 

97281-41  Wire Rope 

1 

17 

97281-17  Carbon Frame & Brush Assy 

1 

45 

97281-45  Winch Mount Bolt 

1 

18 

97281-18  Stator 

1 

46 

97281-46  Clevis Hook 

4 

19 

97281-19  Tie Rod Bolt 

1 

47 

97281-47  Roller Fairlead 

1 

20 

97281-20  Motor Base 

4 

49 

97281-49  Control Box 

1 

21 

97281-21  Nylon Bearing 

1 

50 

97281-50  Remote Control 

1 

22 

97281-22  Tie Rod 

2 

 

97281 

 

1 

 

 

Summary of Contents for XRC10

Page 1: ...y your winch by the cord or yank it to disconnect it from the receptacle Keep cord from heat oil and sharp edges 4 Don t Overwork the winch If the motor becomes uncomfortably hot to touch stop and let it cool for a few minutes Don t maintain power to the winch if the motor stalls Don t exceed maximum line pull ratings shown in tables Shock loads must not exceed these ratings 5 Avoid Unintentional ...

Page 2: ... the rollers When double loading during stationary winching the winch hook should be attached to the chassis of the vehicle 8 Ensure rated D or bow shackles are used in conjunction with an approved tree trunk protector to provide a safe anchor point 9 When extending winch cable ensure that at least FIVE 5 wraps of cable remain on drum at all times Failure to do this could result in the cable parti...

Page 3: ...d cable life When the cable is replaced be sure to apply locktite or the cable clamp thread Tighten the clamp screw properly but do not over tighten The lockkite will prevent loosening of the screw in arduous conditions Locktite 7471 primer and 222 Thread Locker are recommended 17 Do not attempt to exceed the pulling limits of this winch 18 Do not drive your vehicle to assist the winch in any way ...

Page 4: ...Protection Systems to suit most popular vehicles Winch frames are packaged with detailed instructions 3 Should you wish to manufacture your own mounting plate the dimensions below will assist A steel mount plate of 6mm thickness is recommended Fasteners should be steel high tensile grade 5 or better A poorly designed mount may void warranty 4 The winch should be secured to the mounting with 3 8 UN...

Page 5: ...o Diagram 1 Be sure to observe the following steps for a correct and safe electrical connection 1 Short Red cable B connecting to the red terminal B of winch motor 2 Short black cable with yellow jacket C connecting to the yellow terminal C of the motor 3 Short black cable with black jacket D connecting to the black terminal D of the motor 4 Thin black cable A connecting to bottom terminal A of th...

Page 6: ... to get acquainted with how your winch operates is to make a few test runs before you actually need to use it Plan your test in advance Remember you can hear your winch as well as you can see it operate Get to recognize the sound of a light steady pull a heavy pull and sounds caused by load jerking or shifting Soon you will gain confidence in operating your winch and its use will become second nat...

Page 7: ...yone to stand near the cable or in line with the cable behind the winch while it is under power if the cable should slip or brake it can suddenly whip back towards the winch causing a hazard for anyone in the area Always stand well to the side while winding 6 Don t leave the switch plugged in when winch is not in use CHECK THE WINCH CAREFULLY AND THOROUGTLY BEFORE OPERATING MAINTENANCE MAINTENANCE...

Page 8: ... 2 5 x 8 82 63 5mm x 224mm Wire Rope Diameter x Length 21 64 x 94 8 2mm x 28 5m Fairlead 4 Way Roller Remote Control Included Recommended Battery 650CCA Minimum for Winching Battery Leads 25mm2 72 1 8m Finish Black Weight 94 0lbs 42 5Kgs Mounting Bolt Pattern 10 0 x 4 50 Line speed and amp draw first layer Lbs 2000 4000 6000 8000 Line Pull Kgs NO LOAD 910 1814 2720 3630 Fpm 37 2 18 13 1 10 2 8 2 L...

Page 9: ...97281 27 Inner Gear 1 5 97281 05 Gear Carrier Output 1 28 97281 28 Clutch Gear 1 6 97281 06 Outer Spline 1 29 97281 29 Gear Box Tube 1 8 97281 08 Drum 1 30 97281 30 Gasket 1 10 97281 10 Brake System 1 32 97281 32 Gear Box End Cover 1 11 97281 11 Coupling Joint 1 36 97281 36 Bearing 1 12 97281 12 Rotor 1 39 97281 39 Clutch Lever 1 16 97281 16 Motor End Cover 1 41 97281 41 Wire Rope 1 17 97281 17 Ca...

Page 10: ... x 224mm Wire Rope Diameter x Length 23 64 x 94 9 2mm x 28 5m Fairlead 4 Way Roller Remote Control Included Recommended Battery 650CCA Minimum for Winching Battery Leads 25mm2 72 1 8m Finish Black Weight 99 0lbs 42 5Kgs Mounting Bolt Pattern 10 0 x 4 50 Line speed and amp draw first layer Lbs 2000 4000 6000 8000 10000 Line Pull Kgs NO LOAD 907 1814 2721 3628 4535 Fpm 29 53 14 44 12 14 10 17 8 86 7...

Page 11: ...97210 27 Tie Rod 2 5 97210 05 Gasket 1 21 97210 28 Drum 1 6 97210 06 Outer Spline 2 22 97210 29 Brake System 1 7 97210 07 Gear Carrier Input 1 23 Coupling Joint 1 8 97210 08 Gear Carrier Intermediate 1 24 97210 30 Winch Mount Bolt 4 9 97210 09 Washer 1 2mm thickness 2 25 97210 32 Motor Base 1 10 97210 10 Clutch Gear 1 26 97210 36 Rotor 1 11 97210 11 Gear Carrier Output 1 27 97210 39 Stator 1 12 97...

Page 12: ...4mm Wire Rope Diameter x Length 23 64 x 94 9 2mm x 28 5m Fairlead 4 Way Roller Remote Control Included Recommended Battery 650CCA Minimum for Winching Battery Leads 25mm2 72 1 8m Finish Black Weight 99 0lbs 45 0Kgs Mounting Bolt Pattern 10 0 x 4 50 Line speed and amp draw first layer Lbs 2000 4000 6000 8000 10000 12000 Line Pull Kgs NO LOAD 907 1814 2722 3629 4532 5440 Fpm 23 5 12 8 10 5 9 4 7 4 6...

Page 13: ...ing 1 33 97212 33 Shaft Sleeve 1 9 97212 09 Drum 1 34 97212 34 Clutch Spring 1 10 97212 10 Motor Long Bolt 1 35 97212 35 Washer 1 11 97212 11 Brake Assy 1 36 97212 36 Washer 1 12 97212 12 Coupling Joint 1 37 97212 37 Clutch Steel Ball 1 13 97212 13 Rotor 1 38 97212 38 Connection of Clutch Handle 1 14 97212 14 Washer 2 39 97212 39 Bolt 1 15 97212 15 Long Bolt 2 40 97212 40 Wire Rope 1 16 97212 16 M...

Page 14: ...For Technical Support Warranty Information please call 310 762 9944 Smittybilt 400 West Artesia Blvd Compton CA 90220 Page 15 of 17 ...

Page 15: ...witch Assy Check for voltage at armature port with switch pressed If voltage is present replace motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot Long period of operation Let winch cool down periodically Motor runs slowly or without normal power Battery runs down Insufficient current or voltage Recharge battery by running vehicle s engine Clean tighten or...

Page 16: ...hall appear to the manufacturer upon inspection of such part s to have been defective in material of workmanship This warranty does not obligate Smittybilt Inc to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts nor shall it apply to a product upon which repairs or alterations have been made unless authorized by the manufacturer or fo...

Page 17: ...t winch did you purchase Model Number Date of Purchase Where did you purchase this product Store or catalog name Store Location How satisfied were you with the dealer and or sales staff Who installed or will install your Smittybilt product Is this the first time you have purchase a winch If no what brand have you brought before What type of vehicle will this Smittybilt winch be installed on Year M...

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