Smittybilt XRC10 Installation Instructions Manual Download Page 16

 

 

For Technical Support/Warranty Information please call 310-762-9944 

Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 

Page 17 of 17 

Warranty 

Limited 2 Year Warranty 

    

    

Smittybilt,  Inc.  offers  a  limited  two  (2)  year  warranty  (to  the  original  retail  purchaser)  fro  each  new  Smittybilt 

consumer/RV  electric  winch  against  manufacturing  defects  in  workmanship  and  materials  on  all  the  mechanical 
components. 

Electrical components consisting of motors, solenoids, wiring, wire connectors and associated parts have a limited 

one (1) year warranty. 

New  cable  assemblies  are  warranted  against  defects  in  workmanship  and  materials  when  received  by  the  retail 

purchaser. There is no applicable warranty after initial use. 

Warranty registration cards for each winch must be submitted at the time of purchase or within 30 days by the end 

user. Warranty will only be valid for the original purchaser of the winch and installed on the vehicle for which it was 
originally registered. 

Smittybilt electric winches are intended for recreational self-recovery usage. The warranty is void if the winch is 

used in commercial/industrial applications. 

The  obligation  under  this  warranty,  statutory  or  otherwise,  is  limited  to  the  replacement  or  repair  at  the 

manufacturer’s factory, or at a point designated by the manufacturers, of such part(s) as shall appear to the manufacturer, 
upon  inspection  of  such  part(s)  as  shall  appear  to  the  manufacturer,  upon  inspection  of  such  part(s),  to  have  been 
defective  in  material  of  workmanship.  This  warranty  does  not  obligate  Smittybilt,Inc.  to  bear  the  cost  of  labor  or 
transportation  charges  in  connection  with  the  replacement  or  repair  of  defective  parts,  nor  shall  it  apply  to  a  product 
upon  which  repairs  or  alterations  have  been  made,  unless  authorized  by  the  manufacturer,  or  for  equipment  misused, 
neglected or improperly installed. 

 
 

IMPORTANT NOTICE 

 

To the fullest extent permitted by applicable law, the following are hereby excluded and disclaimed: 

1)

 

 All warranties of fitness for a particular purpose; 

2)

 

 All warranties of merchantability; 

3)

 

 All claims for consequential or incidental damages. 

       There are no warranties that extend beyond the description that appears on the face hereof. 
       Some states do not allow the above exclusions or disclaimers in consumer transactions and as such this 
disclaimer/exclusion may not apply to you. 
       To the extent such warranties of fitness or merchantability are deemed to apply to this product, they exist for only 
so long as the express limited warranty elsewhere set forth is in existence. 
       Smittybilt, Inc. reserves the right to change, alter or improve its products in design, materials or appearance without 
incurring any obligation to incorporate such changes in products that were previously manufactured. 
       This Warranty gives you specific legal rights and you may have other legal rights, which vary from state to state. 
To submit a warranty claim contact: 
                                                                                    Smittybilt                    1-8888-717-5795 
                                                                                               400 West Artesia Blvd 
                                                                                               Compton, CA 90220  

Summary of Contents for XRC10

Page 1: ...y your winch by the cord or yank it to disconnect it from the receptacle Keep cord from heat oil and sharp edges 4 Don t Overwork the winch If the motor becomes uncomfortably hot to touch stop and let it cool for a few minutes Don t maintain power to the winch if the motor stalls Don t exceed maximum line pull ratings shown in tables Shock loads must not exceed these ratings 5 Avoid Unintentional ...

Page 2: ... the rollers When double loading during stationary winching the winch hook should be attached to the chassis of the vehicle 8 Ensure rated D or bow shackles are used in conjunction with an approved tree trunk protector to provide a safe anchor point 9 When extending winch cable ensure that at least FIVE 5 wraps of cable remain on drum at all times Failure to do this could result in the cable parti...

Page 3: ...d cable life When the cable is replaced be sure to apply locktite or the cable clamp thread Tighten the clamp screw properly but do not over tighten The lockkite will prevent loosening of the screw in arduous conditions Locktite 7471 primer and 222 Thread Locker are recommended 17 Do not attempt to exceed the pulling limits of this winch 18 Do not drive your vehicle to assist the winch in any way ...

Page 4: ...Protection Systems to suit most popular vehicles Winch frames are packaged with detailed instructions 3 Should you wish to manufacture your own mounting plate the dimensions below will assist A steel mount plate of 6mm thickness is recommended Fasteners should be steel high tensile grade 5 or better A poorly designed mount may void warranty 4 The winch should be secured to the mounting with 3 8 UN...

Page 5: ...o Diagram 1 Be sure to observe the following steps for a correct and safe electrical connection 1 Short Red cable B connecting to the red terminal B of winch motor 2 Short black cable with yellow jacket C connecting to the yellow terminal C of the motor 3 Short black cable with black jacket D connecting to the black terminal D of the motor 4 Thin black cable A connecting to bottom terminal A of th...

Page 6: ... to get acquainted with how your winch operates is to make a few test runs before you actually need to use it Plan your test in advance Remember you can hear your winch as well as you can see it operate Get to recognize the sound of a light steady pull a heavy pull and sounds caused by load jerking or shifting Soon you will gain confidence in operating your winch and its use will become second nat...

Page 7: ...yone to stand near the cable or in line with the cable behind the winch while it is under power if the cable should slip or brake it can suddenly whip back towards the winch causing a hazard for anyone in the area Always stand well to the side while winding 6 Don t leave the switch plugged in when winch is not in use CHECK THE WINCH CAREFULLY AND THOROUGTLY BEFORE OPERATING MAINTENANCE MAINTENANCE...

Page 8: ... 2 5 x 8 82 63 5mm x 224mm Wire Rope Diameter x Length 21 64 x 94 8 2mm x 28 5m Fairlead 4 Way Roller Remote Control Included Recommended Battery 650CCA Minimum for Winching Battery Leads 25mm2 72 1 8m Finish Black Weight 94 0lbs 42 5Kgs Mounting Bolt Pattern 10 0 x 4 50 Line speed and amp draw first layer Lbs 2000 4000 6000 8000 Line Pull Kgs NO LOAD 910 1814 2720 3630 Fpm 37 2 18 13 1 10 2 8 2 L...

Page 9: ...97281 27 Inner Gear 1 5 97281 05 Gear Carrier Output 1 28 97281 28 Clutch Gear 1 6 97281 06 Outer Spline 1 29 97281 29 Gear Box Tube 1 8 97281 08 Drum 1 30 97281 30 Gasket 1 10 97281 10 Brake System 1 32 97281 32 Gear Box End Cover 1 11 97281 11 Coupling Joint 1 36 97281 36 Bearing 1 12 97281 12 Rotor 1 39 97281 39 Clutch Lever 1 16 97281 16 Motor End Cover 1 41 97281 41 Wire Rope 1 17 97281 17 Ca...

Page 10: ... x 224mm Wire Rope Diameter x Length 23 64 x 94 9 2mm x 28 5m Fairlead 4 Way Roller Remote Control Included Recommended Battery 650CCA Minimum for Winching Battery Leads 25mm2 72 1 8m Finish Black Weight 99 0lbs 42 5Kgs Mounting Bolt Pattern 10 0 x 4 50 Line speed and amp draw first layer Lbs 2000 4000 6000 8000 10000 Line Pull Kgs NO LOAD 907 1814 2721 3628 4535 Fpm 29 53 14 44 12 14 10 17 8 86 7...

Page 11: ...97210 27 Tie Rod 2 5 97210 05 Gasket 1 21 97210 28 Drum 1 6 97210 06 Outer Spline 2 22 97210 29 Brake System 1 7 97210 07 Gear Carrier Input 1 23 Coupling Joint 1 8 97210 08 Gear Carrier Intermediate 1 24 97210 30 Winch Mount Bolt 4 9 97210 09 Washer 1 2mm thickness 2 25 97210 32 Motor Base 1 10 97210 10 Clutch Gear 1 26 97210 36 Rotor 1 11 97210 11 Gear Carrier Output 1 27 97210 39 Stator 1 12 97...

Page 12: ...4mm Wire Rope Diameter x Length 23 64 x 94 9 2mm x 28 5m Fairlead 4 Way Roller Remote Control Included Recommended Battery 650CCA Minimum for Winching Battery Leads 25mm2 72 1 8m Finish Black Weight 99 0lbs 45 0Kgs Mounting Bolt Pattern 10 0 x 4 50 Line speed and amp draw first layer Lbs 2000 4000 6000 8000 10000 12000 Line Pull Kgs NO LOAD 907 1814 2722 3629 4532 5440 Fpm 23 5 12 8 10 5 9 4 7 4 6...

Page 13: ...ing 1 33 97212 33 Shaft Sleeve 1 9 97212 09 Drum 1 34 97212 34 Clutch Spring 1 10 97212 10 Motor Long Bolt 1 35 97212 35 Washer 1 11 97212 11 Brake Assy 1 36 97212 36 Washer 1 12 97212 12 Coupling Joint 1 37 97212 37 Clutch Steel Ball 1 13 97212 13 Rotor 1 38 97212 38 Connection of Clutch Handle 1 14 97212 14 Washer 2 39 97212 39 Bolt 1 15 97212 15 Long Bolt 2 40 97212 40 Wire Rope 1 16 97212 16 M...

Page 14: ...For Technical Support Warranty Information please call 310 762 9944 Smittybilt 400 West Artesia Blvd Compton CA 90220 Page 15 of 17 ...

Page 15: ...witch Assy Check for voltage at armature port with switch pressed If voltage is present replace motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot Long period of operation Let winch cool down periodically Motor runs slowly or without normal power Battery runs down Insufficient current or voltage Recharge battery by running vehicle s engine Clean tighten or...

Page 16: ...hall appear to the manufacturer upon inspection of such part s to have been defective in material of workmanship This warranty does not obligate Smittybilt Inc to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts nor shall it apply to a product upon which repairs or alterations have been made unless authorized by the manufacturer or fo...

Page 17: ...t winch did you purchase Model Number Date of Purchase Where did you purchase this product Store or catalog name Store Location How satisfied were you with the dealer and or sales staff Who installed or will install your Smittybilt product Is this the first time you have purchase a winch If no what brand have you brought before What type of vehicle will this Smittybilt winch be installed on Year M...

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