Smittybilt 76862 Installation Instructions Manual Download Page 4

       

                                                                                                      

                

WWW.SMITTYBILT.COM 

 

 

For Technical Support/Warranty Information please call 310-762-9944 

 

Smittybilt, 400 West Artesia Blvd, Compton, CA  90220 

Installation Instructions 

XRC Tube Fenders 

76872, 76873(97-06 Wranglers) 

76862, 76863 (87-95 Wranglers) 

 

Step 8:   Now that you have the front and rear of the fender bolted on, use the holes in the top of the fender as  
               guides in order to install the top bolts. (Fig H) Using a ¼” bit drill through the inner fender and    
               attach using the supplied allen head bolts. (Fig L) 
 
Step 9:   Attach the lower inner fender to your new fender 
      A.  On TJ’s  you can either reuse the factory hardware or the included 8mm hardware. 
      B   On YJ.s  use the holes in the fender as a guide to drill a hole using a 3/8” bit. (Fig M)  

  

  

 

(Fig M)                                                   (Fig N)                                           (Fig O) 

Step 10:  Use the inner fender as a guide to drill holes up through the fender for your hood latch and rubber  
                hood stops. (Fig K) Re-install your hood latch and rubber stop. (Fig N) You may need to trim the   
                bottom plugs on the rubber stop and use some kind of adhesive. Installation is now complete. 
                Make sure all hardware is tight.  
 

CARE AND MAINTENANCE 

To protect your investment it is recommended to regularly wash and wax this part. Do not use any type of cleaners that contain 
abrasives that may damage the finish of your part. 

LIMITED WARRANTY 

Smittybilt  (The Company) warrants to the original purchaser of this product that should the product or any part thereof, under normal use and conditions, be proven 
defective in material or workmanship within 5 years from the original date of purchase, such defect(s) will be repaired or replaced (At the Company’s option) 
without charge for parts or labor.  
  To obtain repair or replacement within the terms of the warranty, the product is to be delivered with proof of warranty coverage ( e.g. dated bill of sale, receipt), 
specification of defect, freight pre-paid with Returns Good Authorization Number from Smittybilt to place of purchase. Items returned to Smittybilt without a 
Returns Authorization Number will be refused and returned to sender at the sender’s expense. 
    This warranty does not apply to any product or part thereof which, in the opinion of the Company, has suffered or been damaged through altercation, improper 
installation, mishandling, misuse, neglect accident or acts of nature. THE EXTENT OF THE COMPANY’S LIABILITY UNDER THIS WARRANTY IS 
LIMITED TO THE REPAIR OR REPLACEMENT PROVIDED ABOVE AND, IN NO EVENT, SHALL THE COMPANY’S LIABILITY EXCEED THE 
PURCHASE PRICE PAID BY THE PURCHASER FOR THIS PRODUCT.   
 
This warranty is in lieu of all expressed warranties and liabilities. ANY IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF 
MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. ANY ACTION FOR BREACH OF ANY WARRANTY 
HEREUNDER INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY MUST BE BROUGHTH WITHIN A PERIOD OF 90 DAYS FROM 
DATE OF ORIGINAL PURCHASE.IN NO CASE SHALL THE COMPANY BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR 
BREACH OF THIS OR ANY OTHER WARRANTY, EXPRESSED OR IMPLIED,WHATSOEVER. No person or representative is authorized to assume for the 
company any liability other than expressed herein in connection with the sale of this product.   Some states do not allow limitations on how long an implied warranty 
lasts or the exclusion or limitation of incidental or consequential damage, therefore above limitations may not apply to you. This warranty gives the purchaser 
specific legal rights. The purchaser may have additional rights, which vary from state to state. 

Summary of Contents for 76862

Page 1: ...nect turn signals and secure wiring back out of the way Remove the current plastic flares from your vehicle Step 2 Trim the included template out connect together and set on top of the fender Place the formed front portion to match the form of the fender where it meets the grille and lay down towards the back of the fender where it meets the body tub firewall Use a marker to outline the template o...

Page 2: ...re a straight line up on the inner back portion of your fender Measure and mark with a marker in 1 for 97 06 and 1 for CJ s and YJ s from the outside edge of the factory fender NOTE Use extreme caution before cutting make sure all wires cables or any other obstructions are out of the way Cut this line up Fig E F Remove the front bolts that hold the fender to the front grille You will begin cutting...

Page 3: ...Fig I Check to make sure you have a gap underneath between the inner fender and your new fender Fig K If it is rubbing anywhere use a grinder on the inner fender to grind it down to make clearance for the fender Due to variance in vehicle tubs if a hole is slightly off you can use a die grinder in order to open up the holes in the fender Once you have the fender in the correct position tighten the...

Page 4: ... replacement within the terms of the warranty the product is to be delivered with proof of warranty coverage e g dated bill of sale receipt specification of defect freight pre paid with Returns Good Authorization Number from Smittybilt to place of purchase Items returned to Smittybilt without a Returns Authorization Number will be refused and returned to sender at the sender s expense This warrant...

Page 5: ...M For Technical Support Warranty Information please call 310 762 9944 Smittybilt 400 West Artesia Blvd Compton CA 90220 Installation Instructions XRC Tube Fenders 76872 76873 97 06 Wranglers 76862 76863 87 95 Wranglers ...

Page 6: ...M For Technical Support Warranty Information please call 310 762 9944 Smittybilt 400 West Artesia Blvd Compton CA 90220 Installation Instructions XRC Tube Fenders 76872 76873 97 06 Wranglers 76862 76863 87 95 Wranglers ...

Page 7: ...Cut along dotted line and tape to the next section of template XRC Tube Fender Template Section 1 ...

Page 8: ...XRC Tube Fender Template Section 2 Cut along dotted line and tape to the next section of template ...

Page 9: ...XRC Tube Fender Template Section 3 Cut along dotted line and tape to the next section of template ...

Page 10: ...XRC Tube Fender Template Section 4 Cut along dotted line and tape to the next section of template ...

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