Smittybilt 76862 Installation Instructions Manual Download Page 2

       

                                                                                                      

                

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For Technical Support/Warranty Information please call 310-762-9944 

 

Smittybilt, 400 West Artesia Blvd, Compton, CA  90220 

Installation Instructions 

XRC Tube Fenders 

76872, 76873(97-06 Wranglers) 

76862, 76863 (87-95 Wranglers) 

 

Step 3:  Remove the bolts that hold the front of the fender to the front grille. (TJ-3) (YJ-5) Fig C 
 

    

 

(Fig C)                                                                          (Fig D) 

Step 4:  NOTE: Use extreme caution before cutting; make sure all wires, cables or any other  
              obstructions are out of the way.
 Using a sawzall or other cutting tool carefully cut the fender  
              off. You will begin cutting from just behind where the fender mounted to the front grille. (Fig C) 
              You will be cutting from where the fender meets the grille up and along the top of the fender all  
              the way to where the fender mounts to the firewall.(Fig D,E,F)  Make sure to leave a lip all the way  
              back to the tub. (Fig D) 
 
Step 5:   Measure a straight line up on the inner back portion of your fender. Measure and mark with a 
               marker; in 1” for 97-06 and 1 ½” for CJ’s and YJ’s from the outside edge of the factory fender.    
               NOTE: Use extreme caution before cutting; make sure all wires, cables or any other 
               obstructions are out of the way. 
Cut this line up. (Fig E, F) 
              

          

 

       

Remove the 
front bolts that 
hold the fender 
to the front 
grille. 

You will begin 
cutting just on 
the inside of 
where the 
fender mounted 
to the grille. 

Est. cutting line 

Cut along top of fender all the way back to where 
it meets the firewall. (cut through this) Make sure 
to leave a lip on the inner fender all the way back. 

Fig E 

Fig F 

Measure a straight line up on the inner back portion of your fender. Measure and mark with a marker; in 1” 
for 97-06 and 1 ½” for CJ’s and YJ’s from the outside edge of the factory fender.  Carefully cut this line up  

 

Cut along top of fender all the 
way back to where it meets 
the firewall. (cut through this) 

 

Unbolt the four 
bolts holding 
the back of the 
fender to the 
body tub 

Make sure to leave a lip all  the way back. 

Summary of Contents for 76862

Page 1: ...nect turn signals and secure wiring back out of the way Remove the current plastic flares from your vehicle Step 2 Trim the included template out connect together and set on top of the fender Place the formed front portion to match the form of the fender where it meets the grille and lay down towards the back of the fender where it meets the body tub firewall Use a marker to outline the template o...

Page 2: ...re a straight line up on the inner back portion of your fender Measure and mark with a marker in 1 for 97 06 and 1 for CJ s and YJ s from the outside edge of the factory fender NOTE Use extreme caution before cutting make sure all wires cables or any other obstructions are out of the way Cut this line up Fig E F Remove the front bolts that hold the fender to the front grille You will begin cutting...

Page 3: ...Fig I Check to make sure you have a gap underneath between the inner fender and your new fender Fig K If it is rubbing anywhere use a grinder on the inner fender to grind it down to make clearance for the fender Due to variance in vehicle tubs if a hole is slightly off you can use a die grinder in order to open up the holes in the fender Once you have the fender in the correct position tighten the...

Page 4: ... replacement within the terms of the warranty the product is to be delivered with proof of warranty coverage e g dated bill of sale receipt specification of defect freight pre paid with Returns Good Authorization Number from Smittybilt to place of purchase Items returned to Smittybilt without a Returns Authorization Number will be refused and returned to sender at the sender s expense This warrant...

Page 5: ...M For Technical Support Warranty Information please call 310 762 9944 Smittybilt 400 West Artesia Blvd Compton CA 90220 Installation Instructions XRC Tube Fenders 76872 76873 97 06 Wranglers 76862 76863 87 95 Wranglers ...

Page 6: ...M For Technical Support Warranty Information please call 310 762 9944 Smittybilt 400 West Artesia Blvd Compton CA 90220 Installation Instructions XRC Tube Fenders 76872 76873 97 06 Wranglers 76862 76863 87 95 Wranglers ...

Page 7: ...Cut along dotted line and tape to the next section of template XRC Tube Fender Template Section 1 ...

Page 8: ...XRC Tube Fender Template Section 2 Cut along dotted line and tape to the next section of template ...

Page 9: ...XRC Tube Fender Template Section 3 Cut along dotted line and tape to the next section of template ...

Page 10: ...XRC Tube Fender Template Section 4 Cut along dotted line and tape to the next section of template ...

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