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Accessories

TOWING SAFETY WARNINGS

1. Connect safety chains properly EVERY TIME YOU TOW. Cross chains under coupler. Attach securely to

the hitch or tow vehicle so they can’t bounce loose. Leave only enough slack to permit full turning. Too
much slack may prevent chains from maintaining control if other connections separate. Don’t let chains
drag on the road.

2. Make towing light and surge brake connections EVERY TIME YOU TOW, no matter how short the trip.

Check operation  before getting on the road.

3. Check tire inflation often (min. 35 psi). Follow tow vehicle manufacturers recommendations. Improper tire

inflation can cause sweeper to sway.

4. Never allow people in or on sweeper while towing, under any circumstances.

5. The additional weight of a sweeper affects acceleration, braking and handling. Allow extra time for passing,

stopping and changing lanes. Severe bumps can damage your towing vehicle, hitch and sweeper. Drive
slowly on rough roads. Stop and make a thorough inspection if any part of your towing system strikes the
road. Correct any problems before resuming travel.

6. Check for excessive sway and eliminate it. Excessive sway can lead to loss of control. Sway motion

should settle out quickly. Sway tends to increase on a downgrade. Starting slowly, increase speed in
gradual steps. If sway occurs, adjust load and equipment. Repeat until the trailer is stable at highway
speed.

7. Turbulence from another vehicle, a wind gust, or a downgrade can cause sudden sway. So can a shift of

the sweepers load or a tire blowout. If the trailer sways it is the driver's responsibility to assess the
situation and take appropriate action. Below are suggestions that may apply, depending on conditions:

SAFE TOWING TIPS

DO

· Reduce your speed gradually

· Hold the steering wheel as steady as possible

· Apply the sweeper brakes alone, without using the tow vehicles brakes.

DON’T

· Don’t hit your brake pedal hard unless absolutely necessary.  A “jackknife” can result.

· Don’t try to steer out of the sway condition. Sudden or violent steering can make it worse.

· Don’t speed up. Sway increases as you go faster.

· Don’t continue towing a sweeper that tends to sway. You may lose control during an emergency

maneuver or if the conditions listed above occur.

Summary of Contents for BIG VAC 72-000-A

Page 1: ...Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service Big Vac 72 000 A SN 72198 October 2009...

Page 2: ...3 Parts 14 31 Big Vac Main 14 15 Control Panel 16 17 Oil Tank 18 19 Blower Housing 20 21 Vacuum Housing Belts and Tensioners 22 23 Hopper 24 25 72 151 Hydraulic Valve 26 27 78 416 3 Bank Hydraulic Val...

Page 3: ...ety operating assembly and maintenance instructions Failure to do so could result in personal injury or equipment damage Keep manuals in a safe place after operator and maintenance personnel have read...

Page 4: ...attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes...

Page 5: ...stress and separation on uneven terrain and in tight turns 7 A PTO shaft may break or separate during operation if improperly installed or adjusted Be sure PTO shaft is installed properly 8 Never perf...

Page 6: ...HEELS Two 26 5 1400 x 12 18 psi 1 3 bar Fairway Type Turf Tires Castor 13 x 5 x 6 20 psi 1 4 bar FLUIDCAPACITY Hydraulic Fluid 17 gallon 64 liters Grade of Hydraulic Fluid SAE 10W 40 API Service SJ or...

Page 7: ...e sealed bearings When inserting grease be careful not to ruin the seal if this happens replace the bearing at once Be sure to wipe grease fitting clean before injecting grease Give only one or two pu...

Page 8: ...e on the front left side of the tank The oil level should be at 90 C 194 F If level is low add SAE 10W 40 API Service SJ or higher motor oil 5 After changing oil and or filter operate the machine for...

Page 9: ...Big Vac V62 are fitted with a wear resistant liner in the vacuum housing This will provide additional husing life Be sure the following points are explained to the user 1 The vacuum housing and impel...

Page 10: ...t offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty coverage In adverse conditions such a...

Page 11: ...under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty Daily As Required 100 Hours 200 Hours 250 Hours 300 Hours 400 Hours Every 500 Hours Yearly Engine Oil...

Page 12: ...ight hand side of machine is the adjustment lock arm by lifting up you can adjust the control panel by moving it forward or rearward Make certain that the lock arm is locked back in place after adjust...

Page 13: ...may want to change the normal setting to compensate for wear of the flail blades or sweeper fingers or to sweep without cutting To do this loosen bolt E and remove bolts F both sides Then tip the ree...

Page 14: ...12 Diagrams HYDRAULICDRAWING...

Page 15: ...1 14 72 075 Hydraulic Hose 1 15 72 074 Hydraulic Hose 1 16 72 068 Hydraulic Hose 2 17 72 074 Hydraulic Hose 2 18 72 067 Hydraulic Hose 2 19 72 069 Hydraulic Hose 1 20 72 151 Hydraulic Valve 1 21 72 0...

Page 16: ...14 Parts BIGVACMAINDRAWING...

Page 17: ...pter 2 17 10 187 Hydraulic Cylinder 1 14 273 Seal Kit 1 HCP 12 200 Clevis Pin 1 2 x 2 2 HP 18 100 Cotter Pin 1 8 x 1 2 18 HCP 34 200 Clevis Pin 3 4 x 2 2 HP 18 100 Cotter Pin 1 8 x 1 2 19 72 148 Sway...

Page 18: ...16 Parts CONTROLPANELDRAWING...

Page 19: ...1 14 78 244 3 4 Clevis 1 15 78 245 25 16 Ball Hitch Optional 1 16 HB 12 13 350 Bolt 1 2 13 x 31 2 comes with 78 244 and 72 245 2 HNTL 12 13 Lock Nut 1 2 13 comes with 78 244 and 72 245 2 17 72 086 Ton...

Page 20: ...18 Parts OILTANKDRAWING...

Page 21: ...1 12 18 345 Straight Male Pipe Adapter 1 13 72 041 01 Suction Strainer 1 14 72 041 02 Filler Breather 1 15 72 096 Hydraulic Oil Tank includes all items 1 16 HB 12 13 125 Bolt 1 2 13 x 11 4 4 HNFL 12...

Page 22: ...20 Parts BLOWERHOUSINGDRAWING...

Page 23: ...th 72 028 1 18 72 028 Hub 1 19 72 031 Pulley 1 20 72 032 Hub 1 21 HSSHS 38 16 038 Set Screw 3 8 16 x 3 8 comes with 72 032 1 22 72 060 Keyed PTO Shaft 1 23 72 203 Pillow Blocks 4 24 18 338 Male Connec...

Page 24: ...22 Parts VACUUMHOUSING BELTSANDTENSIONERDRAWING...

Page 25: ...x 40 comes with 72 025 1 HWLM 12 Metric Lockwasher 12 comes with 72 025 1 14 HB 58 11 500 Bolt 5 8 11 x 5 1 HNCL 58 11 Center Lock Nut 5 8 11 1 15 72 027 Pulley 1 72 028 Hub 1 16 HMB 12 14 Machine Bu...

Page 26: ...24 Parts HOPPERDRAWING...

Page 27: ...olt 20 x 23 HNFL 14 20 Flange Whiz Lock Nut 20 23 14 72 101 Right Hopper Cover 1 15 72 124 Hood Stiffener 1 16 72 105 Right Hopper Side Frame 1 17 72 138 Slide Strip 2 HRS 316 075 Pop Rivet 3 16 8 18...

Page 28: ...26 Parts 72 151HYDRAULICVALVEDRAWING...

Page 29: ...6 29 Spring 1 33 066 19 Set Screw 5 16 24 x 3 8 1 33 066 18 Washer 1 2 72 151 Hydraulic valve 1 3 18 244 Male Elbow 2 4 72 151 01 Valve Handle Kit 1 33 066 08 Ball Knob 1 5 33 066 02 Spool 1 33 066 05...

Page 30: ...28 Parts 78 4163 BANKHYDRAULICVALVEDRAWING...

Page 31: ...pool HDS11 3 7 78 415 11 Positioner HDM10 2 8 78 415 08 Plug 3 9 78 415 09 Lever Group HDS11 3 10 78 415 10 Metric Socket Screw M5 x 8 x 45 6 11 78 415 07 Positioner 1 12 78 415 12 Check ValveAssembly...

Page 32: ...30 Parts 72 048 AXLEDRAWING 72 202PTOSHAFTDRAWING...

Page 33: ...using the 72 004 Over The Road Towing Package order Hub Assembly Part Number 72 162 Seals bearings and cap are the same part numbers 72 202 PTO SHAFT PARTS LIST REF PART DESCRIPTION QUANTITY 1 72 055...

Page 34: ...32 Accessories 72 001COMBINATIONSWEEPER VERTICUTHEADDRAWING...

Page 35: ...1 4 16 72 103 Reel Lift Rod 2 17 HCP 100 250 Clevis Pin 1 x 2 4 18 72 085 Reel Housing 1 8803 114 Trim Black with Lace 1 19 HB 38 16 100 Bolt 3 8 16 x 1 8 HW 38 Washer 3 8 8 HNFL 38 16 Flange Whiz Lo...

Page 36: ...34 Accessories 72 001COMBINATIONSWEEPER VERTICUTHEADDRAWING...

Page 37: ...r 5 16 8 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 8 41 13 391 1 Flange Bearing 2 HB 516 18 100 Bolt 5 16 18 x 1 4 HWL 516 Lockwasher 5 16 4 HN 516 18 Nut 5 16 18 4 42 72 113 Right Roller Bracket 1 43...

Page 38: ...36 Accessories 72 001COMBINATIONSWEEPER VERTICUTREELDRAWING...

Page 39: ...10 12 6 78 327 Finger Clamp 101 2 1 7 78 287 Finger Clamp 13 1 8 72 092 Finger Clamp 16 4 9 HKSQ 14 100 Square Key 1 4 x 1 4 x 1 2 10 72 125 Finger Reel 1 11 78 326 Finger Clamp 12 1 12 HNFL 516 18 Fl...

Page 40: ...38 Accessories 72 002 RUBBERFINGERSWEEPERHEADDRAWING...

Page 41: ...6 8 HB 38 16 125 Bolt 3 8 16 x 11 4 8 16 72 139 Single Castor Wheel Arm 2 17 HB 38 16 275 Bolt 3 8 16 x 23 4 6 HW 38 Washer 3 8 6 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 6 18 HHP 18 100 Bridge Pin 1 8...

Page 42: ...40 Accessories 72 002 RUBBERFINGERSWEEPERHEADDRAWING...

Page 43: ...elt Guard Mount 1 HB 516 18 075 Bolt 5 16 18 x 3 4 2 HW 516 Washer 5 16 2 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 2 42 72 074 Hydraulic Hose 39 1 44 72 091 Finger Clamp 143 4 2 45 78 297 Finger Clamp...

Page 44: ...42 Accessories 72 005 BRUSHREELSWEEPERHEADDRAWING...

Page 45: ...z Lock Nut 3 8 16 8 HB 38 16 125 Bolt 3 8 16 x 11 4 8 16 72 139 Single Castor Wheel Arm 2 17 HB 38 16 275 Bolt 3 8 16 x 23 4 6 HW 38 Washer 3 8 6 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 6 18 HHP 18 100...

Page 46: ...44 Accessories 72 005 BRUSHREELSWEEPERHEADDRAWING...

Page 47: ...ck Nut 1 2 13 part of 78 224 1 36 HMB 12 14 Machine Bushing 1 2 x 14GA 2 37 78 431 Hub 11 4 1 HSSHS 38 16 063 Set Screw 3 8 16 x 5 8 part of 72 035 2 38 78 425 Pulley 1 39 72 038 Belt 3 40 78 424 Pull...

Page 48: ...46 Accessories 72 004OVER THE ROADTOWINGPACKAGEDRAWING...

Page 49: ...8 200 Cotter Pin 1 8 x 2 part of machine 2 20 HNAR 100 14 Slotted Jam Nut 1 14 part of machine 2 21 33 073 02 Dust Cap 2 22 HN 716 20 Nut 7 16 20 8 HWL 716 Lockwasher 7 16 8 23 72 160 Left Brake 1 24...

Page 50: ...tem strikes the road Correct any problems before resuming travel 6 Check for excessive sway and eliminate it Excessive sway can lead to loss of control Sway motion should settle out quickly Sway tends...

Page 51: ...49 Accessories NOTES...

Page 52: ...50 Accessories 72 003HANDHELDVACUUMHOSEDRAWING FRONTVIEWHOLELOCATION...

Page 53: ...dle Holder 1 8803 17 Trim Black 1 11 18 043 Flange Bushing part of 72 153 2 12 72 153 Boom Mounting Bracket 1 HP 18 100 Cotter Pin 1 8 x 1 2 13 72 155 Vacuum Hose Boom 1 14 HSTP 14 20 075 Machine Scre...

Page 54: ...tall the remaining bolt and nut 6 Install latch bracket Ref 15 using two 20 x 3 4 machine screws and flange whiz lock nuts Ref 14 7 Next install boom Ref 13 onto boom mount bracket Hold in place with...

Page 55: ...27 093 Decal Hydraulic Oil Right side oil tank 72 047 Decal Big Vac Large Front blower housing 72 054 Decal Control Panel Control Panel 72 061 Decal Big Vac Small Each side of hopper by tailgate arm 7...

Page 56: ...drawing 78 416 Hydraulic Valve 3 Bank 10 187 Hydraulic Cylinder 14 273 Seal Kit 72 040 Hydraulic Cylinder 72 040 01 Seal Kit 72 040 02 Pin with Clips 2 per cylinder 72 187 Hydraulic Motor thatcher ree...

Page 57: ...you need help locating an Authorized Smithco Distributor or if you have questions regarding your warranty rights or responsibilities you may contact us at Smithco Product Support Department 200 W Pop...

Page 58: ...warranty gives you specific legal rights and you may also have other rights which vary from state to state THEREARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTHABOVE ALLIMPLIED WARRANTIES O...

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