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PLACE THESE INSTRUCTIONS ADJACENT TO BOILER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE

 

COMMERCIAL GAS-FIRED BOILERS

Supplement Manual to 321078-000 Instruction Manual

PRINTED IN THE U.S.A. 0

9

11 

321488-000

Thank  you  for  buying  this  energy  efficient  boiler. 

 

We appreciate your confidence in our products.

MODELS:  UP-FLOW MODELS 

HW 420/520/670

SERIES 302/303 

 

WITH ELECTRONIC INTERMITTENT 

PILOT IGNITION 

 

SUPPLEMENT MANUAL to  

321078-000 INSTRUCTION MANUAL

25589 Highway 1

McBee, SC 29101

WARNING:  If   the information   in   these

instructions is not followed exactly, a fire

or explosion may result causing property

damage, personal injury or death.

Do  not store  or  use  gasoline  or other

flammable   vapors  and  liquids   in  the

vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.
Do not  touch any electrical switch;  do

not use any phone in your building.
Immediately   call   your   gas   supplier

from a  neighbor’s  phone.   Follow the

gas supplier’s instructions.
If you cannot  reach your  gas supplier,

call the fire department.

Installation     and    service    must    be

performed   by   a    qualified    installer,

service agency or the gas supplier.


This  supplement  is  to  be  used  when  the  authority  having 

jurisdiction  requires  that  the  installation  must  conform  to  the 

standard  for  Controls  and  Safety  Devices  for  Automatically 

Fired Boilers, ASME CSD-1. The rules of the code cover the 

requirements for the assembly, operation and maintenance of 

controls and safety devices on an automatically operated boiler.
An installation that conforms with the instruction manual and 

the specific requirements set forth in this supplement is said to 

be in compliance with ASME CSD-1.
The gas control string that meets the requirements of CSD-1 is 

shown in Figure 1 of this supplement. The boiler is fitted with a 

single stage (high fire) control. This control is the same found 

on  standard  HW  units  with  the  addition  of  extra  valving  that 

allows for periodic leak testing.
A  two  trial  ignition  module,  United  Technologies  1003-617A 

(AOS P/N 320941-000) along with United Technologies 1145-

2 CSD-1 Control Lockout Module (AOS P/N 320942-000) are 

installed  in  place  of  Honeywell  S86XX  Module  used  on  HW 

standard models. The two trial module's alarm output will be 

energized if the pilot burner does not ignite within 15 seconds 

of two trials, which will trigger the UT 1145-2 Control Lockout 

to shut down the power to the ignition module and to illuminate 

the red LED. If the lockout does occur, the red reset button on 

the control lockout module must be pressed before the ignition 

is again operative.

CSD - 1 MODELS

Summary of Contents for HW 420

Page 1: ...rity having jurisdiction requires that the installation must conform to the standard for Controls and Safety Devices for Automatically Fired Boilers ASME CSD 1 The rules of the code cover the requirem...

Page 2: ...TROL DIAGRAM 3 WIRING DIAGRAM 4 OPERATING SEQUENCE 5 OPERATING SEQUENCE WHEN WIRED AS SHOWN 5 TESTING AND MAINTENANCE 6 INSTRUCTIONS FOR TESTING AND MAINTENANCE 7 DAILY CHECKS 7 WEEKLY CHECKS 7 MONTHL...

Page 3: ...information on this Hot Water Boiler installation see Instruction Manual 321078 000 The wiring changes brought about by the addition of the Figure 2 manual reset High Limit and the Flow Switch are ref...

Page 4: ...4 Figure 3 WIRING DIAGRAM WIRING DIAGRAM...

Page 5: ...the pump providing sufficient water flow the flow switch will close contacts allowing power to be supplied to the transformer through the manual reset high limit 4 Power continues through the normally...

Page 6: ...nd safety devices operating as intended at all times a periodic testing and maintenance schedule should be set up and followed with results being logged on a regular basis Operators or maintenance tec...

Page 7: ...bly inspected on a daily basis for normal operation These items should be noted and the differential temperatures recorded during operation If the temperature differential increases by five 5 degrees...

Page 8: ...8 25589 Highway 1 McBee SC 29101 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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