Smeg GW1160 User Manual Download Page 5

 

 

 

 

User Manual 

GW1160 - GW4060 Series 

Page 5 - 75 

 

8.4

 

TROUBLESHOOTING .......................................................................................................................................... 61

 

9

 

ROUTINE INSPECTIONS AND MAINTENANCE .....................................................................................................62

 

9.1

 

DAILY ................................................................................................................................................................. 62

 

9.2

 

WEEKLY ............................................................................................................................................................. 62

 

9.3

 

EVERY SIX MONTHS .......................................................................................................................................... 62

 

9.4

 

EVERY YEAR ....................................................................................................................................................... 62

 

10

 

TECHNICAL DATA ...........................................................................................................................................63

 

11

 

PRODUCT DIMENSIONS - MEASUREMENTS IN MM ........................................................................................65

 

12

 

POSITIONING THE APPLIANCE ........................................................................................................................65

 

13

 

ELECTRICAL SYSTEM REQUIREMENTS .............................................................................................................68

 

14

 

WATER CONNECTION FITTINGS ......................................................................................................................69

 

14.1

 

WATER INTAKE .................................................................................................................................................. 69

 

14.1.1

 

WATER INTAKE CONNECTION ................................................................................................................... 69

 

14.1.2

 

WATER SUPPLY TAP POSITION .................................................................................................................. 69

 

14.1.3

 

WATER SUPPLY SYSTEM REQUIREMENTS ................................................................................................. 70

 

14.1.4

 

PAD ACCESSORY FOR UNPRESSURISED DEMI WATER .............................................................................. 71

 

14.2

 

WATER DRAIN ................................................................................................................................................... 72

 

15

 

DATA CONNECTION ........................................................................................................................................74

 

 
 

Summary of Contents for GW1160

Page 1: ...GW1160 GW4060 GLASSWARE WASHER USER MANUAL...

Page 2: ...r declines any liability for uses other than those described in this manual Consumables detergents air filters thermal printer paper etc are not covered by the warranty except for any manufacturing de...

Page 3: ...ut prices and special offers Our After Sales Department will be able to provide you with guidance about keeping your appliance functioning correctly and put you in touch with your nearest authorised S...

Page 4: ...4 6 3 CUSTOM PROGRAMS 26 4 7 A0 THERMAL DISINFECTION PARAMETER 27 4 8 PREPARING THE LOAD FOR WASHING AND DISINFECTION 28 4 9 END OF CYCLE 29 4 10 INTERRUPTING A PROGRAM IN EXECUTION 30 4 11 TEMPORARY...

Page 5: ...CAL DATA 63 11 PRODUCT DIMENSIONS MEASUREMENTS IN MM 65 12 POSITIONING THE APPLIANCE 65 13 ELECTRICAL SYSTEM REQUIREMENTS 68 14 WATER CONNECTION FITTINGS 69 14 1 WATER INTAKE 69 14 1 1 WATER INTAKE CO...

Page 6: ...R OPENING Automatic DETERGENT DISPENSING Powder detergent dispenser DD integral in inner door and peristaltic pump P2 OPTIONAL DETERGENT DISPENSING peristaltic pump P1 peristaltic pump P3 CONTROL OF D...

Page 7: ...y of the USER and SUPERUSER passwords to access the setup parameters The responsible authority must keep these passwords in a safe place It is the duty of the appliance s RESPONSIBLE AUTHORITY to ensu...

Page 8: ...DIVISION PRODUCTS LABORATORY GLASSWARE WASHERS Smeg WD PRINTE printer The appliance s RS232 port can be used to connect the external Smeg WD PRINTE printer supplied with its own power transformer Thi...

Page 9: ...ltic pump Drying System Absolute filter dryer air Steam condenser Control of detergent dispensing Detergent can level control Acquastop ELECTRICAL CONFIGURATION Three different electrical setups are a...

Page 10: ...Warning electric shock hazard The symbol is affixed close to live parts the device s power supply must be disconnected before doing any work on these parts Never touch live parts unless the electrici...

Page 11: ...chamber of the appliance is not designed for users to climb into it The user must never climb into the chamber this might put his safety at risk ref 7 102 IEC61010 2 040 2005 Do not place flammable su...

Page 12: ...R HOT SURFACES The appliance performs a thermal disinfection cycle using water at high temperatures up to 93 C and detergents If in the event of a failure there is water in the chamber when the door i...

Page 13: ...l buttons In the figures mentioned in this document we use only the GW4060 front panel layout the most complete The same considerations and procedures apply to the GW1160 models unless otherwise speci...

Page 14: ...t to damage the device 1 This procedure is only possible with the appliance in standby status with no cycle running 2 Warning before opening the appliance manually disconnect it from the electricity s...

Page 15: ...nel The display and indicator LEDs are in the middle and the control buttons at the sides and bottom CONTROL PANEL SYMBOLS SYMBOL MEANING SYMBOL MEANING On Off Functions Drying Decrease Drying Increas...

Page 16: ...displayed as follows 3 horizontal bars on the display maximum time setting default time 2 horizontal bars medium duration 1 horizontal bar short duration Start Stop This button starts the selected cy...

Page 17: ...he user simply presses the button there is no need to hold it down The button also provides an Escape function it is pressed to quit the procedure for displaying or modifying an appliance parameter In...

Page 18: ...re with indicator LEDs around the perimeter LED SYMBOLS SYMBOL MEANING SYMBOL MEANING No detergent A0 thermal disinfection Maintenance filter replacement Only for GW4060 Temperature Appliance maintena...

Page 19: ...al on the GW series The LED indicates that the absolute filter needs to be replaced Operation of the light is triggered by the number of drying operating hours set at 500h when the filter is new The f...

Page 20: ...ed if the cycle has a thermal disinfection phase with temperature of at least 80 C Temperature With cycle running The LED lights up when the display shows the temperature in the chamber With appliance...

Page 21: ...ndicate the start of the cycle 8 Once the selected program has been successfully completed the display shows End 9 Interrupting the cycle A cycle in progress can be interrupted by pressing the Start S...

Page 22: ...gram a resin regeneration phase may be automatically tripped followed by resin washing to ensure that the integral softener operates correctly These procedures do not take place at every cycle but are...

Page 23: ...disinfection intensive wash 93 C 5 minutes Drying PR 9 Thermal disinfection intensive wash 93 C 10 minutes Drying PR 10 Custom 1 default Petroleum Grease 93 C 1 minute Drying PR 11 Custom 2 default Mi...

Page 24: ...3 Step 1 t_1 Step 2 t_2 Step 3 t_3 Characteristics The fan speed is reduced 1 4 1 2 of full speed to aid the controlled venting of steam from the well Time and temperature equal to target values set b...

Page 25: ...ying Time fig 15 Display during Drying setting adjustment N B important for selecting the cycle and max cycle temperature The drying temperature stated in the programs table e g 110 C refers to the va...

Page 26: ...ould be kept of the various phases and the new program settings Warning when creating a custom program do not include more than two thermal disinfection phases at 93 C for 10min CUSTOM PROGRAM RECORD...

Page 27: ...ase when the temperature is kept constant at close to the target value set Programs that include thermal disinfection have therefore been designed to offer the following A0 values Temperature C and ti...

Page 28: ...st be properly arranged on the most suitable supports for machine washing Contact Smeg for advice about the washing trolleys best suited to your needs instruments smeg it Items which can be dismantled...

Page 29: ...lashing if drying has been interrupted e g due to a power blackout or forced interruption of the program by the user fig 16 End of cycle display screen The word End indicates that the washing process...

Page 30: ...series products SUSPENSION phase 1 If the temperature in the chamber is below 40 C the door can be opened If the door is closed again within 1 minute the cycle can be restarted from the phase where it...

Page 31: ...een for 3 seconds This option can only be used if the use of demineralised water has been activated See parameter 7 Demineralised water below in the setup parameters section in the SETUP MODE FUNCTION...

Page 32: ...ady If alarm AF 84 overheating during drying occurs the device manages its status independently and does not allow a RESET to be performed until the automatic process for dealing with the alarm has be...

Page 33: ...e to force printing of the data relating 1 To the last cycle performed by pressing the 1 On Off and 2 Functions keys simultaneously 2 To the setup parameters by pressing the 3 Functions and 4 LH Selec...

Page 34: ...own the Start Stop button 3 a If the password entered is correct the system accesses the first menu item b If the password is not correct two beeps signal the error c 5 seconds after the last button i...

Page 35: ...efault setting is 500 The value is in units Display only parameter cannot be modified Tec Appliance operating hour adds up towards maintenance Press the Start Stop button to display the number of cycl...

Page 36: ...meaning of the short press on button Functions 3 Selection buttons Modification of the selected parameter During modification the parameter concerned flashes on the display 4 Start Stop hold down to c...

Page 37: ...Start Stop button to access the parameters in this case identified as C1 C2 etc Parameter C1 sets the current year Use the Selection buttons to modify the parameter Use the Drying Decrease Increase b...

Page 38: ...with the Selection buttons Display Only Display and Modification 4 Water hardness setting Set the hardness in f in steps of 5 Range 5 60 f The default setting is 40 f Warning Make sure that the value...

Page 39: ...s can only be done using the WD TRACE software Display Only Display and Modification C Powder dispenser Presence Parameter Introduced from the Main Firmware version 1 11 0 33 Parameter for use by auth...

Page 40: ...setup parameter Set b for details refer to the SETUP MODE FUNCTIONS section Parameter Set b has two possible values 0 meaning overwriting disabled 1 meaning overwriting enabled 1 is the default value...

Page 41: ...User Manual GW1160 GW4060 Series Page 41 75 fig 31 Example of cycle data stored in the appliance s memory...

Page 42: ...060 the operator can also use the Drying key 6 with the same function 4 Start Stop button 3 hold pressed to confirm the modification 5 Door opening button 7 hold pressed to quit the parameter being mo...

Page 43: ...in the bottom of the glassware washer s chamber Remove the bottom basket unscrew the cap of the tank by turning it anticlockwise and pour in the salt using the funnel supplied with the glassware wash...

Page 44: ...Keep detergent bottles closed in a dry place to prevent the formation of lumps which might lead to poorer washing results Once bottles have been opened they must not be kept for too long since the det...

Page 45: ...cuit Detergent intake system connection errors lead to the loss of Warranty cover for the parts concerned peristaltic pumps detergent suction and intake circuit and level and flow sensors if installed...

Page 46: ...uited to your needs and your device WARNING The electrical connection to level sensors must be made using the terminal board provided inside the rear crosspiece each peristaltic pump has a terminal fo...

Page 47: ...ent is used the recommended dose for the standard cycle 9 water liters per phase is 27 45 g 3 5 g liter the quantity shown by the ridges on the inside rim of the dispenser To establish the right amoun...

Page 48: ...to the product instructions and technical safety data sheets Technical data sheets are available on request from SMEG S p A instruments smeg it N B the THIRD pump P3 is an optional accessory Recommend...

Page 49: ...ughly with water If possible apply a sterile gauze dressing Seek medical advice Swallowing rinse out the mouth with plenty of water Seek for medical advice immediately DETERGENT SAFETY DATA SHEETS Det...

Page 50: ...art a new program The washing cycle can be started with this message present i e overriding the warning by pressing the Start Stop button again If two or more similar alarms e g cans P1 and P2 empty t...

Page 51: ...he basis of the information provided by the user Regular checks every 6 months year to ensure that the initial characteristics are retained are recommended If the characteristics change contact Smeg f...

Page 52: ...temporary anomaly the situation can be resolved as follows Switch off using the On Off button and then switch on again using the same button The display shows a flashing OFF during automatic managemen...

Page 53: ...OCEDURE AF 11 No cold water during filling Check the water supply 1 Check that the intake tap is open 2 Check the water supply pressure 3 Check that the filler hoses are correctly positioned Follow th...

Page 54: ...uring the working cycle the chamber water level exceeds the safety level Water safety level Check the water supply to the appliance 1 Intake pressure 2 That the connections are correct as specified in...

Page 55: ...ULT PROCEDURE described above If the alarm does not disappear follow the RESET PROCEDURE AF 56 Door locking device malfunction automatic opening failure Always make sure the door is closed properly be...

Page 56: ...ase by phase it may be useful to compare it with an original Smeg program provided as reference see attached PROGRAMS TABLE doc Pay special attention to the version of the appliance being used e g do...

Page 57: ...keep the device in good working order The device s internal memory records the event AF 94 Temperature below actual temperature during extension phase T not stable For the user follow the DEFAULT PROC...

Page 58: ...ith their types and characteristics This replacement may only be made by authorised technical staff Use genuine Smeg spare parts WARNING Any work done on the appliance by unauthorised staff is not cov...

Page 59: ...the nozzles can be periodically cleaned to prevent fouling Wash the spray arms under running water and then fit them back in place Make sure that they are free to turn unimpeded Recommended spray arm...

Page 60: ...the others Recommendations for correct maintenance The filters should be cleaned under running water using a stiff brush It is essential to clean the filters carefully in accordance with the instructi...

Page 61: ...ting salt in the tank The instruments have been positioned correctly The program selected is suitable for the type and degree of dirt on the instruments All the filters are clean and correctly fitted...

Page 62: ...Warranty which does not include the replacement of components which deteriorate due to normal wear and tear The operations which Smeg authorised staff will carry out are 1 Inspection and if necessary...

Page 63: ...equipped with a steam condenser the use of purified water with hardness below 15 f is recommended Fe2 Fe3 max 0 5 ppm Cold water temperature max 35 C Demineralised water conductivity max 30 S cm Limi...

Page 64: ...2A 7000W 3P N 16A 400V 4 5kA min breaking power GW1160 3 GW4060 3 230V 3 50Hz 19A 7000W 3P 20A 400V 4 5kA min breaking power GW1160 1 GW4060 1 230V 1N 50Hz 12A 2800W 1P N 16A 230V 4 5kA min breaking p...

Page 65: ...surfaces The set of installation accessories seals and hose ties is inside the chamber The appliance can be installed with its sides flush against those of the adjacent cabinets taking care not to obs...

Page 66: ...K OF THE APPLIANCE ID DESCRIPTION A Demi water intake hose B Mains water intake hose C Electricity supply cable D Steam condenser exhaust hose E Appliance drain hose F Peristaltic pump P1 intake hose...

Page 67: ...e g Smeg product B6040 with having height base height HB all the measurements of height above the supporting surface provided in this document must be increased by the said height HB HMi Hi HB Where...

Page 68: ...A ON POWER SUPPLY L1 N Characteristics of the power supply cable supplied with the appliance FROR 5 x 2 5 mm 2 5G2 5 450 750 V IMQ mark three phase version FROR 4 x 2 5 mm 2 4G2 5 450 750 V IMQ mark t...

Page 69: ...attachment Use the filter provided A in the illustration when connecting the end of the intake hose fig 48 Fit the filters provided when connecting the intake hose FAMILY NUMBER CONNECTIONS CONNECTIO...

Page 70: ...2 f French degrees the water must be pretreated by installing an iron removal and or softening system upstream of the appliance WARNING MAINS WATER HARDNESS User s responsibility the hardness of the m...

Page 71: ...SURE THAT The supply pressure of the PAD is less than 1 bar and greater than 0 1 bar PAD IN COMBINATION WITH AN UNPRESSURISED TANK With reference to the illustration below the tank must be at a heigh...

Page 72: ...ram and summary table are provided below fig 51 Diagram The water drain connections may be on the right or left of the appliance always considering the maximum distance I MODELS No OF DRAIN HOSES Dist...

Page 73: ...ons should be complied with Since the drain water temperature is 95 C the end of the drain hose must be permanently connected to the hose connector using the ties provided There must be no sharp bends...

Page 74: ...of the Smeg WD TRACE program Reference should be made to the specific instructions of the above accessories for any connection details fig 54 Position of the RS 232 serial port on the device The RS 23...

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