background image

Unlocked

q

Lock plate

w

Lock screw

Adhesion

Stud

Gap

Locking status: 

Acceptable

Locking status: 

Not acceptable

Pad assembly

e

r

y

t

w

q

Lock plate

Lever on ejector side

Adapter plate

Lock plate

Lock screw

Plate

Non-rotating hole

Holder

Pad

Stud assembly

6. Replace the pad while referring to the figure below.

q 

Remove the lock screw.

w 

Push the lever (on the ejector side) of the lock plate to slide 

it to a position where it stops completely.

e 

Pull out the pad assembly.

r 

Pull out the stud assembly from the pad assembly.

t 

Remove the holder.

y 

Remove the plate from the pad.

u 

Mount the pad in the reverse order of steps above.

Cautions on pad mounting

When  mounting  the  pad  assembly  on  the  adapter  plate, 

adjust the position so that the non-rotating convex part on the 
bottom of the adapter plate enters the non-rotating hole in 
the holder.

Non-rotating convex part

Adapter plate

When locking the lock plate, push in 
the  stud  assembly  from  the  lower 
portion.  If  the  stud  assembly  is  not 
p u s h e d   i n t o   t h e   a d a p t e r   p l a t e 
completely,  the  lock  plate  slides 
insufficiently, causing pad drop or vacuum leak.

7. Recommended One-touch fitting to be mounted at 

the PD port is the KQ2S06-01

l

S or KQ2S07-34

l

S.

One-touch fitting may interfere with the top surface of 
the pad depending on the fitting dimensions. This may 
cause the One-touch fitting not to be mounted.

Stud

Series

 ZHP

Specific Product Precautions 1

Be sure to read this before handling. For Safety Instructions and Vacuum Equipment 
Precautions, refer to “Handling Precautions for SMC Products” and the Operation 
Manual on SMC website, http://www.smcworld.com

1. Use  the  product  while  strictly  observing  the 

precautions on vacuum equipment and taking the 
safety into consideration. Additionally, select a pad 
size and material suitable for the workpiece to be 
adsorbed and the atmosphere. Take safety measures 
so that any accident, such as workpiece drop does 
not occur during adsorption transfer. For details, 
refer to the Best Pneumatics No. 4 catalog.

2. After the pad has been replaced, lock the lock plate 

completely before use. (Refer to 

q

 shown in the 

figure  below.)  If  the  lock  plate  is  not  locked 
completely, the pad may drop due to the vibration or 
load during operation.

3. To  ensure  the  safety,  be  sure  to  mount  the  lock 

screw  on  the  lock  plate  before  use.  (Refer  to 

w

 

shown in the figure below.) If the lock plate comes 
off  during  operation,  this  may  cause  a  serious 
accident, such as pad drop or workpiece drop.

4. If the adsorption time delay or incorrect adsorption 

occurs,  the  vacuum  leak  due  to  worn  out  pad  or 
strainer  clogging  may  be  the  cause.  Perform  the 
periodic maintenance so that any trouble such as 
workpiece drop does not occur.

5. When  connecting  multiple  pads  to  one  ejector 

through  the  vacuum  communication,  other  pads 
also cannot adsorb if incorrect adsorption occurs in 
one  pad. Take  safety  measures  so  that  the 
workpiece does not drop during transfer.

6

Summary of Contents for ZHP Series

Page 1: ...n surface Workpieces can be removed easily 2 Compared with current ZP series Dents and bumps on the adsorption surface prevent the workpiece from sticking to it This facilitates easy removal With groo...

Page 2: ...steps Easier maintenance Holder Holder Plate Pad Robot handling Palletizing Automobile Case packer Application Examples Series ZHP 1 Pad diameter Pad form Pad material Mounting Nozzle nominal size 2 m...

Page 3: ...rk load or less The transfer work over the recommended work load may cause the vacuum pressure to decrease by the air leak The work load shown above is the value when the vacuum pressure reaches 85 kP...

Page 4: ...consumption L min ANR ZHP 10 100 90 80 70 60 50 40 30 20 10 0 100 90 80 70 60 50 40 30 20 10 0 0 0 1 0 2 0 3 0 4 0 5 0 6 Supply pressure MPa Vacuum pressure kPa Suction flow L min ANR Air consumption...

Page 5: ...A00284 Included 3 pieces are included in one product The part numbers are for 1 piece Component Parts Replacement Parts Construction Replacement Parts How to Order Pad diameter 63 63 80 80 When changi...

Page 6: ...0 85 18 41 8 ZHP63UM 26 63 66 5 20 3 ZHP80UM 26 80 83 5 20 3 Supply Port Dimensions mm N C4 4 7 C6 4 7 N3 4 7 N7 7 3 Adapter Dimensions by Mounting Style mm G H J K L M ZHPmmmA mmS 25 7 22 6 5 13 M8 Z...

Page 7: ...ies ZHP Specific Product Precautions 1 Be sure to read this before handling For Safety Instructions and Vacuum Equipment Precautions refer to Handling Precautions for SMC Products and the Operation Ma...

Page 8: ...te 9 When using the male thread mounting type product do not loosen the bottom nut shown in the figure below The bottom nut is intended to secure the connection between the bracket for the adapter con...

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