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Safety Instructions 

 
These safety instructions are intended to prevent hazardous situations and/or equipment damage.

 

These 

instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”

 

They  are  all  important  notes  for  safety  and  must  be  followed  in  addition  to  International  Standards 
(ISO/IEC)

*1)

 , and other safety regulations.

 

*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.

 

   

ISO 4413: Hydraulic fluid power -- General rules relating to systems.

 

   

IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)

 

   

ISO 10218: Manipulating industrial robots -Safety.

                                                                                 

 

 

  etc.

 

     

 
 

Caution

 

Caution

 indicates a hazard with a low level of risk which, if not avoided, could result 

in minor or moderate injury.

 

 
 

Warning

 

Warning

 

indicates a hazard with a medium level of risk which, if not avoided, could 

result in death or serious injury.

 

 
 

Danger

 

Danger

 

indicates a hazard with a high level of risk which, if not avoided, will result 

in death or serious injury.

 

 

Warning

 

1. The compatibility of the product is the responsibility of the person who designs the equipment or 

decides its specifications.

 

Since  the  product  specified  here  is  used  under  various  operating  conditions,  its  compatibility  with  specific 
equipment must be decided by the person who designs the equipment or decides its specifications based on 
necessary analysis and test results.   
The expected performance and safety assurance of the equipment will be the responsibility of the person who 
has determined its compatibility with the product.   
This  person  should  also  continuously  review  all  specifications  of  the  product  referring  to  its  latest  catalog 
information, with a view to giving due consideration to any possibility of equipment failure when configuring the 
equipment.

 

2. Only personnel with appropriate training should operate machinery and equipment.

 

The product specified here may become unsafe if handled incorrectly.

 

The  assembly,  operation  and  maintenance  of  machines  or  equipment  including  our  products  must  be 
performed by an operator who is appropriately trained and experienced.

 

3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.

 

1.The inspection and maintenance of machinery/equipment should only be performed after measures to   

prevent falling or runaway of the driven objects have been confirmed.

 

2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented 
    and the power from any appropriate source is cut, and read and understand the specific product precautions 
    of all relevant products carefully.

 

3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

 

4. Contact SMC beforehand and take special consideration of safety measures if the product is to 

be used in any of the following conditions.

 

1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to 
    direct sunlight.

 

2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, 

  vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and 
  beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or 
  other applications unsuitable for the standard specifications described in the product catalog.

 

3. An application which could have negative effects on people, property, or animals requiring special safety   

analysis.

 

4.Use  in  an  interlock  circuit,  which  requires  the  provision  of  double  interlock  for  possible  failure  by  using  a 

mechanical protective function, and periodical checks to confirm proper operation. 

 
 

 

Summary of Contents for IN-777 Series

Page 1: ...PRODUCT NAME Air Servo Cylinder For HART Communication MODEL Series Product Number IN 777 F H Document No K35 OMW0031 A ...

Page 2: ...tion 5 4 Menu Tree 6 5 Parameter Comparison 7 6 Confirmation and Change of Device Information 8 7 HART Communication 12 8 Electrical wiring 13 9 HART Communication Method 15 10 Setting 16 11 Operation Mode and Functions 17 12 4 20 mA mode 17 13 No signal operation 17 14 Error status 18 15 Trouble shooting 19 ...

Page 3: ...nt failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove produ...

Page 4: ... of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the vacuum pad or...

Page 5: ...ows main functions of HART communication Table 1 Description Details 1 Checking and changing of the equipment information Checking and changing of the Air Servo Cylinder information 2 Checking and changing of the HART communication setting 3 Setting and checking of the parameter Setting of the operation mode Setting of the operating direction Setting of the valve position when 0mA is input Fully c...

Page 6: ...ø250 total ø320 ø400 ON Setting error OFF Retracted end Automatic Calibration position Manual Stay 0 Slow 1 2 3 4 5 6 7 8 9 Fast B 1 E Stop off OFF Default 2 Calibration ON 3 JOG operation OFF Default 1 Operation mode ON 2 Direction 3 Bore setting Stop Default 4 No signal operation Extend 5 Max speed Retract 6 PV 7 SV Less than 5 8 Error status 5 10 9 Loop current 10 30 10 Travel distance 30 50 11...

Page 7: ...ing Target position PV 1 3 2 Feedback position SV 1 3 3 Error status Error status 1 3 4 Operation mode Operation mode 4 20mA 1 3 5 2 JOG Parameter Piston rod movement direction Direction Cal Pos set to 20mA 1 3 5 3 1 Cal Pos set to 4mA Bore size Bore setting ø125 ø160 ø200 ø250 ø320 ø400 Setting error Read only 1 3 5 3 2 No signal operation No signal operation Retracted end Calibration position St...

Page 8: ... setting Items Explanation Tag You can check and change the tag assigned to the Air Servo Cylinder Number of characters that can be entered 8 characters Long tag You can check and change the long tag assigned to the Air Servo Cylinder Number of characters that can be entered 32 characters Descriptor Optional information can be entered at user s site Number of characters that can be entered 16 char...

Page 9: ...can set the bore size of the Air Servo Cylinder You can check the current size The setting is available only in Parameter mode Maximum speed You can set the maximum Air Servo Cylinder speed at 4 20mA operation mode You can check the current speed The setting is available only in Parameter mode 4 Calibration Item Explanation Calibration You can set the set point e g Position where dart valve closed...

Page 10: ...ertain position of Air Servo Cylinder 2 Cal select status Status can be selected Calibration method selection status normal operation status Cal type Calibration type can be selected Automatic Manual 1 Rod friction count indicates the number of times an abnormal stop of the piston rod occurred such as stick slip 2 Movement area indicates the duration for the operating piston to remain in a specifi...

Page 11: ...ay time h 5 5 4 8mA 3 125 3 10 5 10 4 8 5 6mA 0 625 0 30 50 70 90 95 90 95 18 4 19 2mA 1 875 1 100 95 19 2mA 5 625 5 Extended end Set point by calibration Total 30 30 7 5 2 6 2 7 2 5 70 90 15 2 18 4mA 50 70 12 15 2mA 2 5 30 50 8 8 12mA 6 25 30 h Piston movement 10 30 5 6 8 8mA Pistonrod ...

Page 12: ...ow Communication may not be available if version is not the same HART Universal command revision 7 475 Field Communicator If operate IN 777 Air Servo Cylinder with 475 field communicator perform Check for Updates in 475 Easy Upgrade Programming Utility to register IN 777 Air Servo Cylinder data to 475 Refer 475 field communicator manual from EMERSON for details When IN 777 Air Servo Cylinder is no...

Page 13: ...DC 24 VDC Power supply 6 PWR_GND Power supply GND 7 Pos out Output 4 20 mA analog output signal 8 Pos out Output 4 20 mA analog output signal 9 CTR Output Controller normal signal 10 CYL Output Positioning sensor error signal 11 VAL Output Valve error signal 12 GND_I O Input output signal GND 13 CAL 1 Input Calibration signal 14 E STOP Input Emergency stop signal Negative edge triggered 2 15 16 RF...

Page 14: ...14 2 Wiring diagram Number in brackets indicates the pin numbers 5 PWR_24VDC 1 Sig in 2 Sig in 475 FIELD COMMUNICATOR 6 PWR_GND Main circuit LF 250 Ω GND GND Product number IN 777 F H ...

Page 15: ... input current 3 475 field communicator wiring is arranged 4 Refer 475 field communicator manual from EMERSON for 475 field communication usage Procedure to start HART communication Wire 475 field communicator to input current to IN 777 Air Servo Cylinder and turn on the power supply of 475 field communicator After starting 475 field communicator s OS synchronization with the Air Servo Cylinder au...

Page 16: ...irection Menu Tree No 1 3 5 3 1 Setting Relationship between the analogue input signal and the piston rod movement direction Cal Pos set to 20mA Cal Pos set to 4mA 2 2 Bore setting With Bore setting Menu Tree No 1 3 5 3 2 the bore size of the Air Servo Cylinder used can be set The available bore sizes are ø125 ø160 ø200 ø250 ø320 and ø400 2 3 No signal operation With No signal operation Menu Tree ...

Page 17: ...int is not set when the product is shipped from the factory For how to change the calibration mode Automatic mode or Manual mode refer to the 7 2 1 Change the mode Operation manual K35 OMW0030 2 2 1 Auto calibration Set the Operation mode Menu Tree No 1 3 5 2 to JOG Auto calibration is performed by turning ON the Calibration Menu Tree No 1 3 5 4 2 The position at which the piston rod must stop for...

Page 18: ...er or on the positioning sensor signal 6 Incorrect positioning sensor connection Non conformance occurred in the connection of the positioning sensor and controller Remove the controller to confirm that the connector of the sensor harness which connects the controller board and the positioning sensor is mounted correctly 7 Over current to the emergency stop valve Over current flowed to the emergen...

Page 19: ...t available 475 communicator is not connected Connect input current line with 475 field communicator 13 Air servo cylinder s polling address is set other than 0 Change the setting of 475 field communicater 8 Input current is not stabilized Ground the air servo cylinder Upper status controller does not match Change upper status controller Input current is not applied Apply correcct input current 4 ...

Page 20: ...21 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com NOTE Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 SMC Corporation All Rights Reserved Revision history ...

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