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14 Specification for Option V

 

 

14-2

 Specifications 

The timer is set to have ON time of 0.5sec and OFF time of 0.5min. at the time of shipment from the 

factory. Do not change this timer setting. If it is changed, water could be discharged from the outlet 

line of the dryer. Service parts number will change depending on the power supply voltage of the 

dryer. 

Power supply voltage of dryer 

AC230V 

Order number (service parts) 

IDF-S0198 

Max. operating pressure 

1.6MPa 

Fluid Drain 

Power supply voltage of drain timer 

AC230V±10% (50Hz) 

ON time 

0.5sec  

OFF time 

0.5min 

 

14-3

 

How to perform maintenance 

The product needs to be maintained. Clean it in the following procedure periodically. 

1) Close the ball valve. 

2) Press the test switch and make the residual pressure zero.  

3) Remove the strainer and clean it.  

4) Reassemble the strainer and open the ball valve. 

 

ON

OFF

ON:SEC

OFF:MIN

0.5

2

4

6

8

10

0.5

1

2

3

4

5

Built-in strainer

Ball valve

Test switch

Strainer lid

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14 - 2 

Summary of Contents for IDU11E-10-C,K,L,M,R,S,T

Page 1: ...K L R S T IDU8E 20 C K L R S T IDU11E 10 C K L M R S T IDU11E 20 C K L M R T IDU15E 10 C K M R S T IDU15E 20 C K M R T IDU8E 23 C K L R T V IDU11E 23 C K L R T V IDU15E 23 C K R T V Please read this...

Page 2: ...ency for proper installation and usage This manual explains about installation and trial operation of the product These tasks should be performed only by individuals with the proper training and have...

Page 3: ...rements i 8 Chapter 1 Parts Name and Functions 1 1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Location 2 2 2 2 2 Anchorage 2...

Page 4: ...Specification for Option M 10 1 Safety instructions 10 1 10 2 Specification 10 2 10 3 Installation of the motor type auto drain 10 3 Chapter 11 Specification for Option R 11 1 Safety instructions 11...

Page 5: ...nger starting period than usual starting or may not start due to the protective devices In this case turn off the ON OFF switch with lamp on dryer panel and wait 3 minutes After this step turn on the...

Page 6: ...event of any problems When the product gets out of order shutdown immediately and contact for service i 2 1 Danger Classifications Specific danger classification of this product is as follows Hazard o...

Page 7: ...ain hot even after power is off Wait until the unit has cooled down before touching i 2 4 Hazard of Rotating Fan Motor Warning Since this product has parts that rotate during operation there is the da...

Page 8: ...er warning labels Confirm the positions of danger warning labels Front WARNING 1 Remove panels for maintenance only 2 Never insert anything into product to ensure safety 3 Cut power prior to maintenan...

Page 9: ...al are allowed to handle refrigerant Only properly trained qualified personnel are allowed to remove the cover panel of the product The quantity and the type of Fluorocarbon are mentioned on the speci...

Page 10: ...refrigerant amount WEIGHT Weight MAX PRESS Maximum operating pressure SERIAL No Serial No MAKER Maker MADE IN Country of manufacture Specification Label AIR DRYER MODEL VOLTAGE RUNNING CURRENT REFRIGE...

Page 11: ...agency Only personnel with proper credential are allowed to handle refrigerant Only properly trained and qualified personnel are allowed to remove the cover panel of the product The quantity and the t...

Page 12: ...or to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Compliance Requirements 1 The use of SMC products with...

Page 13: ...During normal operation the indicator remains in the green zone Panel Lock 2x2 Another two are on opposite side Right Side Ventilation Grille Outlet Waste heat will be exhausted as hot air by the fan...

Page 14: ...ft Side Ventilation Grille Inlet Breathe in cooling air from this grill Do not bung up with wall and so on IDU8E to 15E 20 AC200V IDU8E to 15E 23 AC230V Rear Panel You can see the terminal block when...

Page 15: ...lay the product sideways or you will damage the product Do not suspend the product from the ceiling or hang from the wall Do not transport the product with any part such as an air filter mounted on t...

Page 16: ...where altitude is higher than 2 000 meters Circumstances where strong vibration or impact are transmitted Circumstances where too much force and weight are put on the body of the product that causes i...

Page 17: ...hat we are selling separately as accessories The bypass piping sets 2 2 4 Drain Tube A polyurethane tube 10mm O D is attached to the auto drain The end of the tube is open to atmosphere to let drain f...

Page 18: ...tors and so that the operating handle can be easily accessible There are two methods depends on model specified power IDU8E 10 15E 10 100V specified Insert the power plug into an outlet of AC100V Inst...

Page 19: ...able Warning Only properly trained qualified personnel are allowed to perform wiring Disconnect the power source before wiring Do not work under energized condition Disconnecting air pipes Warning Onl...

Page 20: ...ill be exhausted from the ventilation grille Location of the ventilation grille Model IDU8E to 15E Right Side Ventilation Grille Open the IN OUT side valve slowly Make sure the bypass valve is complet...

Page 21: ...you start operation If any abnormalities occur immediately stop the operation Turn off the ON OFF switch with lamp follow by the breaker to the power supply There is no air leaks Air pressure tempera...

Page 22: ...and or mask to prevent dust from entering the eyes and trachea 4 2 2 Service parts It is recommended to replace the following parts regularly The interval shown in this operation manual depend on the...

Page 23: ...he air dryer will remain hot there is a risk of burns due to residual heat after the power is switched off So do not carry out replacement work until the temperature of these parts has fallen to 50 or...

Page 24: ...N Ch ecktha t air pressure is z ero bef or eservic ing Remove the auto drain strainer and clean it Take care not to cut your hand with the sharp edges of the strainer Pour solution of neutral detergen...

Page 25: ...the tube while pushing up the drain tube release bush Remove the heat insulation material on the drain separator and 4 hexagon socket head cap screws to remove the case assembly Remove the insulation...

Page 26: ...xtinguishes and compressor stops during operation but resumes normal operation illuminating the lamp after a period of time Supply voltage is not in the following range Set the voltage to a proper val...

Page 27: ...0 242 Power supply voltage latitude V AC230V 50Hz 207 253 AC100V 50 60Hz 22 20 28 26 27 26 AC200V 50 60Hz 11 10 21 20 23 22 Starting current Note 2 A AC230V 50Hz 11 21 18 AC100V 50 60Hz 3 4 3 5 5 7 6...

Page 28: ...ue to the protective devices 6 2 Dimensions IDU8Eto15E 4 13 VENTILATION AIR OUTLET O D 10 DRAIN TUBE VENTILATION AIR OUTLET AIR OUTLET THREAD SIZE AIR INLET THREAD SIZE VENTILATION VENTILATION SWITCH...

Page 29: ...FM1 FM2 GFGI For Option R MOV For Option M L N CM ILS OLR P PRS PTC FM1 PE L N FM2 TB C11 C12 GFGI For Option R L N MOV For Option M PE TB L N PE FM1 FM2 P ILS OLR PE PRS GFGI For Option R EDV For Op...

Page 30: ...Y C02 RY FM3 SYMBOL DESCRIPTION CM Compressor Motor FM1 Fam Motor For Condensor FM2 Fam Motor For After Cooler FM3 Fam Motor For Compressor OLR Overload Relay ILS Switch With Lamp PRS Pressure Switch...

Page 31: ...ed The dry air is heated by the re heater until it gets about the same temperature as that of ambient air It is then discharged from air dryer outlet Refrigerant Circuit The Fluorocarbon charged in th...

Page 32: ...hosen Voltage symbol 10 AC100V is the power cable with plug as standard 15 8 T V K L M R S C Size Voltage Option C 10 20 IDU E V Electronic drain valve M R S Terminal block connection Voltage symbol 1...

Page 33: ...for the installation and handling of the product 1 The surface of cooper tube is painted with a special epoxy to improve the rust proof effect to corrosive gas but it is not perfect rust proof Therefo...

Page 34: ...o not remove the auto drain if air pressure remains of the product When removing the auto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and en...

Page 35: ...X2110 Model Item IDU8E to 15E 10 20 23 K Auto drain Case Assembly AD48 8 X2110 Note Max operating pressure 1 6MPa Auto drain type Floating type Auto drain valve type N O normally opened Released witho...

Page 36: ...t and cause accident when loosened 2 Put gloves to prevent injury when removing the auto drain 3 Operator could touch the drain waste from repalced auto drain Follow the procedures prepared by the cus...

Page 37: ...e sealant to the nipple Torque R1 2 28 to 30N m 2 Hold the ball valve with the spanner Then install a nipple and a heavy duty auto drain Install with out port down in a vertical position Inclination f...

Page 38: ...ressure is left at the inside of the product parts could suddenly pop out and cause accident when loosened 2 Put gloves to prevent injury when removing the auto drain 3 Operator could touch the drain...

Page 39: ...connector Connection port size Rc1 2 Width across flats 26 Motor type auto drain Drain exhaust port The parts in the dotted rectangle are packaged together with the unit as accessories Model Items IDU...

Page 40: ...nner wrench and screw in the nipple and the motor type auto drain width across flats of the drain inlet port 30 firmly Mount the motor type auto drain vertically with the drain outlet pointed downward...

Page 41: ...and obserbing the following points 1 Be sure to shut off the power supply before wiring For safety do not perform any work on the unit with the power supply on The power supply cannot be completely s...

Page 42: ...Insert the power cable prepared by the customer into the power code fixture and bring the power cable near the terminal base through the base hole 3 Connect the power cable to the terminal of the GFCI...

Page 43: ...roduct for the safety Without grounding the GFCI can not operate normally 1 Be sure to shut off the power supply before wiring For safety do not perform any work on the unit with the power supply on T...

Page 44: ...t Rubber grommet Power code inlet Wire gage up to 17 L N PE Customer Connection Side Terminal Connecting Screw M3 Ring terminals 1 25 3 Width 6 5mm and below Screw head dimension 0 25 6 5mm 12 4 Elect...

Page 45: ...N CM Compressor Motor FM1 Fan Motor For Condensor FM2 Fan Motor For After Cooler OLR Overload Relay PTC PTC Starter ILS Switch With Lamp PRS Pressure Switch C01 Capacitor For Starting Compressor Motor...

Page 46: ...nt electrical shock and protect the refrigerating compressor motor from burning out 4 Provide the power suitable for the product specifications 5 Be sure to ground the product for the safety Without g...

Page 47: ...power cable and signal cable in the following procedures 1 Take off the rear panel 2 Insert the power cable prepared by the customer into the power code inlet with rubber grommet and bring the power c...

Page 48: ...2 TB L N PE CM FM1 P ILS PTC OLR PE PRS PE 1 2 3 MC TDR TDR TDR MC MC FM2 PE GFGI For Option R MC Operation Failurte IDU8E 11E 23 T IDU11E 10 T TB L N PE CM P ILS PTC OLR PE PRS 1 2 3 MC TDR TDR TDR M...

Page 49: ...erminal Block RY Starting Relay R Resister TM Terminal Block TDR Time Delay Realy MC Magnetic Contactor MOV Motor Type Auto Drain GFCI Ground Fault Circuit Interrupter EDV Electronic Drain Valve T L N...

Page 50: ...the air pressure is left at the inside of the product parts could suddenly pop out and cause accident when loosened 2 Put gloves to prevent injury when removing the auto drain 3 Operator could touch t...

Page 51: ...of dryer AC230V Order number service parts IDF S0198 Max operating pressure 1 6MPa Fluid Drain Power supply voltage of drain timer AC230V 10 50Hz ON time 0 5sec OFF time 0 5min 14 3 How to perform ma...

Page 52: ...15 Service Record 15 Service Record 15 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work Description Date 15 1...

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