SMC Networks IDF60-20-C Operation Manual Download

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IDX-OM-V022

Chapter 13 Service Record

IDF60/70/80/90 Series

13.1 Service Record

13-1

Chapter 13

Service Record

13.1 Service Record

It is recommended to keep a maintenance/service record.

Parts No.

Description

Maintenance/Service Work Description

Date

Summary of Contents for IDF60-20-C

Page 1: ...ions PRODUCT NAME Refrigerated Air Dryer MODEL Series IDF60 20 C L R T V IDF70 20 C L R T V IDF80 20 C L R T V IDF90 20 C L R T V Please read this manual prior of using the air dryer Keep the manual r...

Page 2: ...t installation and trial operation of the product These tasks should be performed only by individuals with the proper training and have a good understanding of the air dryer For safety and long life o...

Page 3: ...rts Name and Functions 2 1 Chapter 3 Transportation Installation 3 1 3 1 Transportation 3 1 3 2 Installation 3 2 3 2 1 Location 3 2 3 2 2 Anchorage 3 2 3 2 3 Air piping 3 3 3 2 4 Auto Drain tube 3 4 3...

Page 4: ...Specifications 9 1 9 3 Installation of heavy duty auto drain 9 2 9 4 Maintenance 9 2 Chapter 10 Specification for Option R 10 1 10 1 Safety instructions 10 1 10 2 Specifications of GFCI 10 1 10 3 How...

Page 5: ...Switch with lamp on dryer panel and wait 3 minutes After this step turn on the switch to restart When the cover panel of this unit is open the Switch with lamp must be in the off position because drye...

Page 6: ...in this manual Identify problems following the guidelines in Chapter 6 for Troubleshooting before proceed with maintenance works In the event of any problems the product should not be turned on When...

Page 7: ...assifications Position of Hazard warning Labels 1 3 1 2 4 Positions of Hazard Warning Labels Read with caution and pay attention to the notations of hazard warning labels Do not remove or modify hazar...

Page 8: ...atmosphere Before you repair the refrigerant circuit you should collect the refrigerant with proper evacuation system The collected refrigerant should be properly recycled by qualified agency Only per...

Page 9: ...Model no Label It is an example of model IDF60 20 How to see the serial number W R 0001 April 2018 W R 0001 Year Symbol Remarks Month Symbol Remarks Serial No 2018 2019 2020 2021 W X y Z Repeated fro...

Page 10: ...properly recycled by qualified agency Only personnel with proper credentials are allowed to handle refrigerant Only properly trained and qualified personnel are allowed to remove the cover panel of t...

Page 11: ...ular products Compliance Requirements 1 The use of SMC products with production equipment for the manufacture of weapons of mass destruction WMD or other weapon is strictly prohibited 2 The exports of...

Page 12: ...IDX OM V022 Chapter 1 Safety Instructions 1 4 Limited warranty and Disclaimer Compliance Requirements IDF60 70 80 90 Series 1 8...

Page 13: ...on Grille Exhaust Hot air will be exhausted by condenser fan Do not block these vents Evaporation thermometer Indicates the temperature of refrigerant of low pressure side During normal operation it i...

Page 14: ...2 Chapter 2 Parts Name and Functions 2 1 Parts Name and Functions IDF60 70 80 90 Series 2 2 Ventilation Grille Suction with Dust proof filter Ambient air will be sucked by condenser fan Do not block t...

Page 15: ...let port of the product If it is unavoidable to transport the product with such a part mounted support the mounted part with a bracket to prevent the product from being affected by vibration during tr...

Page 16: ...ere danger of thunder is apparent Locations by loading on vehicles marine vessels and so on Locations whose altitude is higher than 2 000 meters Circumstances where strong vibration or impact are tran...

Page 17: ...y countermeasures such as installing air tank Flash the piping sufficiently in order to avoid any foreign substances such as dust sealing tape liquid gasket etc when piping before piping connection Fo...

Page 18: ...ain is trapped During installation make sure the dryer does not sit on the drain tube which is at the bottom of the unit Be careful to avoid the dryer from crushing the tube during installation In cas...

Page 19: ...et the specifications on page 7 1 Ensure a stable power supply with no voltage surges Take care not to overload the power supply by connecting multiple units to one supply Supply power from a system t...

Page 20: ...train relief and connect it to the terminal block refer to the label on the terminal block M3 5 screw tightening torque 1 0 to 1 3Nm M4 screw tightening torque 1 4 to 2 0Nm During wiring work do not t...

Page 21: ...air is required 2 Close the compressed air inlet and outlet valve 3 Ensure that the ball valve of the auto drain is opened 4 Remove the drain cock holding clip 5 Rotate the drain cock of the auto drai...

Page 22: ...IDX OM V022 Chapter 3 Transportation Installation 3 3 Cautions for Reinstallation IDF60 70 80 90 Series 3 8...

Page 23: ...he ventilation grille 3 Open the IN OUT side valve slowly Make sure the bypass valve is completely closed Confirm there are no air leaks 4 The refrigerant compressor and the cooling fan will start and...

Page 24: ...main power supply There are no air leaks Air pressure temperature flow rate and ambient temperature meet the specifications Drainage is being discharged from the drain tube The pointer of evaporating...

Page 25: ...e remains inside It is extremely dangerous if compressed air pressure remains inside the air dryer as parts may come flying off at speed when loosened or other unexpected accidents This product has pa...

Page 26: ...off the earth leakage breaker of the power supply or remove the power supply plug from the socket 3 Fully close the valve at the compressed air IN and OUT piping Open the bypass valve only when compre...

Page 27: ...n the cleaned element to the bowl assembly 3 Mount the bowl assembly to the body of the auto drain Rotate it until the lock button stops completely with a click Rotate the bowl assembly in the left an...

Page 28: ...IDX OM V022 Chapter 5 Maintenance 5 2 Periodical Maintenance IDF60 70 80 90 Series 5 4...

Page 29: ...ed air temperature is too high Improve the ventilation in the location where the air compressor is installed or decrease the ambient temperature to allow the discharge air temperature of the air compr...

Page 30: ...ection nor bent Check the auto drain Check the auto drain strainer Check the compressed air pressure is within the range The pressure fluctuation pulsation of the compressed air is too high Install an...

Page 31: ...ed Replace the bowl assembly with a new one Air leaks out from the gap between the internal assembly and drain cock Drain cock O ring is damaged Replace the bowl assembly with a new one Drainage or ai...

Page 32: ...on does not appear in the indication window of thermal relay 4 Press the blue reset button and confirm that the green indication comes to appear at the indication window 5 Replace the front panel 6 Su...

Page 33: ...ications Power consumption Note5 50 60Hz W 770 910 1260 1580 1770 2170 2270 2960 Operating current Note5 50 60Hz A 4 2 4 6 6 7 7 9 9 7 10 9 11 8 14 8 Applicable circuit breaker capacity sensitivity cu...

Page 34: ...74 0 87 0 92 1 00 1 02 1 05 1 05 IDF80 IDF90 0 64 0 75 0 86 0 93 1 00 1 04 1 07 1 09 Ambient temperature o C 20 25 30 32 35 40 45 IDF60 IDF70 1 12 1 07 1 05 1 00 0 94 0 83 0 71 IDF80 IDF90 1 11 1 11 1...

Page 35: ...1 2 342 890 825 176 480 905 68 365 849 390 81 IDF80 R2 438 957 863 169 480 958 219 78 100 11 0 463 916 485 170 IDF90 Measure mm O H Port size Compressed air inlet Compressed air outlet Port size B E D...

Page 36: ...IDX OM V022 Chapter 7 References 7 3 Dimensions IDF60 70 80 90 Series 7 4...

Page 37: ...an motor MC Magnetic contactor PRS High pressure switch PRS2 Pressure switch ILS Switch with lamp THR Thermal relay C01 Capacitor for refrigerating compressor C11 Capacitor for fan motor TB Terminal b...

Page 38: ...gerant circuit is compressed by the compressor and cooled by the condenser to become liquid Then going through the capillary tube the refrigerant pressure and temperature evaporating temperature decre...

Page 39: ...IDX OM V022 Chapter 7 References IDF60 70 80 90 Series 7 5 Compressed Air and Refrigerant Circuit Option Principles 7 7...

Page 40: ......

Page 41: ...ons for the installation and handling of the product 1 The surface of cooper tube is painted with a special epoxy to improve the rust proof effect from corrosive gas but it is not perfect rust proof T...

Page 42: ...IDX OM V022 Chapter 8 Specification for Option C 8 2 Precautions for the installation and handling of the product IDF60 70 80 90 Series 8 2...

Page 43: ...emely dangerous if compressed air pressure remains inside the air dryer as parts may come flying off at speed when loosened or other unexpected accidents When carrying out maintenance work on the auto...

Page 44: ...tlet port width across flats 22 and mount the drain tube Note 1 Apply sealant tape or sealant to fit the long nipple Tightening torque 28 to 30Nm Note 2 If the amount of drainage flowing into the heav...

Page 45: ...ty current mA 30 Only qualified person must perform wiring and observing the following points Be sure to shut off the power supply before wiring For safety do not perform any work on the unit with the...

Page 46: ...crew tightening torque 1 4 to 2 0Nm During wiring work do not touch other sections except terminal block 3 Replace the front panel after wiring is done Front panel GFCI Strain relief Power cable entry...

Page 47: ...st perform wiring and observing the following points Be sure to shut off the power supply before wiring For safety do not perform any work on the unit with the power supply on The power supply cannot...

Page 48: ...Terminals 6 and 7 normally closed switch for Stop input Wait at least 3 minutes after the unit is stopped before restarting it even for the remote operation If the product is restarted within 3 minut...

Page 49: ...into the signal cable inlet with rubber grommet then connect the signal cable to the each terminal M3 5 screw tightening torque 1 0 to 1 3Nm M4 screw tightening torque 1 4 to 2 0Nm During wiring work...

Page 50: ...or MC2 Magnetic contactor for remote switch PRS High pressure switch PRS2 Pressure switch ILS Switch with lamp THR Thermal relay C01 Capacitor for refrigerating compressor C11 Capacitor for fan motor...

Page 51: ...n when the air dryer is operated or air pressure remains inside It is extremely dangerous if compressed air pressure remains inside the air dryer as parts may come flying off at speed when loosened or...

Page 52: ...the strainer in the following procedure periodically 1 Close the ball valve 2 Press the test switch and make the residual pressure is released 3 Remove the strainer and clean it 4 Reassemble the strai...

Page 53: ...ervice Record IDF60 70 80 90 Series 13 1 Service Record 13 1 Chapter 13 Service Record 13 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Servi...

Page 54: ...AN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2018 SMC Corporatio...

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