SMC Networks IDF15E1-10 Operation Manual Download

Page: 4 / 45

Chapter 5 Troubleshooting

5 . 1

Troubleshooting

...................................................................................... 5 - 1

Chapter 6 References

6 . 1

Specification table

.................................................................................. 6 - 1

6 . 2

Refrigerant with GWP reference

....................................................... 6 - 1

6 . 3

Outer dimensions

................................................................................... 6 - 2

6 . 4

Electric wiring diagram

........................................................................ 6 - 2

6 . 5

Pneumatic and refrigerant circuits and their functions

........

6 - 3

Chapter 7 Specification for Option A

7 . 1

Safety instructions

................................................................................. 7 - 1

7 . 2

Specifications

........................................................................................... 7 - 1

7 . 3

Air piping

.................................................................................................... 7 - 1

Chapter 8 Specification for Option C

8 . 1

Safety instructions

................................................................................. 8 - 1

8 . 2

Specifications

........................................................................................... 8 - 1

8 . 3

Precautions for the installation and handling of the product

........ 8 - 1

Chapter 9 Specification for Option K

9 . 1

Safety instructions

................................................................................. 9 - 1

9 . 2

Specifications

........................................................................................... 9 - 1

Chapter 10 Specification for Option L

10 . 1

Safety instructions

............................................................................... 10 - 1

10 . 2

Specifications

......................................................................................... 10 - 1

10 . 3

Installation of heavy duty auto drain

............................................ 10 - 2

10 . 4

Maintenance

............................................................................................ 10 - 2

Chapter 11 Specification for Option M

11 . 1

Safety instructions

............................................................................... 11 - 1

11 . 2

Specifications

......................................................................................... 11 - 1

11 . 3

Installation of motor type auto drain

............................................ 11 - 2

11 . 4

Electric wiring diagram

...................................................................... 11 - 2

Chapter 12 Specification for Option R

12 . 1

Safety instructions

............................................................................... 12 - 1

12 . 2

Specifications

......................................................................................... 12 - 1

12 . 3

Power supply connection procedure

........................................... 12 - 1

12 . 4

Cautions for handling the GFCI

...................................................... 12 - 2

12 . 5

Electric wiring diagram

...................................................................... 12 - 2

Chapter 13 Specification for Option S

13 . 1

Safety instructions

............................................................................... 13 - 1

13 . 2

Specifications

......................................................................................... 13 - 1

13 . 3

Electric wiring diagram

...................................................................... 13 - 2

Chapter 14 Specification for Option T

14 . 1

Safety instructions

............................................................................... 14 - 1

14 . 2

Specifications

......................................................................................... 14 - 1

14 . 3

Remote operation

................................................................................. 14 - 1

14 . 4

How to connect the power and signal cable

............................. 14 - 2

14 . 5

Electric wiring diagram

...................................................................... 14 - 3

Summary of Contents for IDF15E1-10

Page 1: ...20 A C K L M R T Keep this manual available whenever necessary 2016 SMC CORPORATION All Rights Reserved This manual is intended to explain the installation and operation of the product Only people who...

Page 2: ...systems 2 JIS B 8370 General rules for pneumatic equipment This manual is intended to explain the installation and operation of the product Only people who understand the basic operation of the produ...

Page 3: ...Chapter 1 Name and Function of Parts 1 1 Name and function of parts 1 1 Chapter 2 Transportation and installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Environment 2 2 2 2 2 Fixing of pro...

Page 4: ...L 10 1 Safety instructions 10 1 10 2 Specifications 10 1 10 3 Installation of heavy duty auto drain 10 2 10 4 Maintenance 10 2 Chapter 11 Specification for Option M 11 1 Safety instructions 11 1 11 2...

Page 5: ...g without having sufficient knowledge about safety is very dangerous Training must not be conducted without consideration to safety This manual must be kept available to the operator whenever necessar...

Page 6: ...of hazard labels The product has various potential hazards and they are marked with warning labels Read this section before starting any work on the product Warning Only trained personnel should hand...

Page 7: ...e product is operated at a high voltage and contains the power supply isolated by the cover panel Do not operate the product without cover panels fitted Only people who have sufficient knowledge and e...

Page 8: ...other unexpected accidents i 2 6 Location of hazard label Warning Fully read and understand the contents of the hazard labels Do not peel or rub off the hazard labels Carefully confirm where the haza...

Page 9: ...uct is serviced the refrigerant must be recovered using refrigerant recovery equipment and disposed of by a specialist disposal company Only people who have sufficient knowledge and experience about t...

Page 10: ...re the hazard labels are affixed i 2 9 Other labels Confirm the model and specifications described in the label Front CAUTION 1 Read manual before operation 2 Ensure vantilation and maintenance space...

Page 11: ...er the refrigerant Only maintenance personnel or people who have sufficient knowledge and experience are allowed to open the cover panels of the product The type and necessary amount of HFC can be fou...

Page 12: ...Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Compliance Requirements 1 The use of SMC products...

Page 13: ...erature of refrigerant Normally it is in the green area Drain tube Discharges drain Ventilation air outlet Hot air will be exhausted from condenser by fan No obstacles shall be allowed to place on top...

Page 14: ...let piping A port to exhaust air Air inlet piping A port to supply air IDF15E1 10 100V AC specification Front Ventilation air inlet Breathe in cooling air from this grille Do not bung up with wall and...

Page 15: ...ct The product is filled with refrigerant Transport it by land sea or air in accordance with laws and regulations specified You should lift the product from the base surface with careful attention to...

Page 16: ...that is subjected to potential lightning strikes Locations by loading on vehicles marine vessels and so on In a location with an altitude of 2 000 metres or higher In a location where the product is...

Page 17: ...ere is not enough space around the ventilation ports of the product loss of the original performance or failure of the product can result Follow the conditions shown in the figure below for installati...

Page 18: ...to the compressed air source to the product Use a pipe capable of withstanding the specified operating pressure and temperature and connect so that it will not have leakage Be sure to install a bypass...

Page 19: ...supply of the prodct Wiring of power supply There are two methods depends on model specified power IDF15E1 10 100V AC specification Insert the power plug into an outlet of AC100V Be sure to install a...

Page 20: ...duct in a different location Also be sure to follow the instructions below When moving the product to a different location or reinstalling it after it has been used including trial run follow the whol...

Page 21: ...ompressed air inlet and outlet valve 3 Unscrew the front panel fixing screw in 2 points and remove the front panel with upholding it a little 4 Open the residual pressure release cock of auto drain tu...

Page 22: ...d bypass of the product are completely closed 3 2 Start Start the product by the following procedure 1 Turn on the main power supply Then turn on the switch with lamp 2 The lamp will light up and the...

Page 23: ...activated If operation cannot be restarted refer to Chapter 5 Troubleshooting to solve it 3 5 Check items after starting Check the following items when starting the product Immediately stop the opera...

Page 24: ...very month Wear protective goggles and a mask to prevent dust from entering the eyes or throat during air blow 4 2 2 Service parts It is recommended to replace the following parts regularly The interv...

Page 25: ...e sure to switch off the earth leakage breaker installed before starting work As some parts of the air dryer will remain hot there is a risk of burns due to residual heat after the power is switched o...

Page 26: ...g for damage such as scratches twisting or foreign particles attached to it Then apply grease thinly and fit it in the groove in the case assembly Fit the auto drain strainer to the case assembly and...

Page 27: ...r is installed or decrease the ambient temperature to allow the discharge air temperature of the air compressor to go down Install an aftercooler after the air compressor to reduce the temperature The...

Page 28: ...pressor to go down Install an aftercooler after the air compressor to reduce the temperature Moisture is generated at the downstream of the compressed air line The bypass valve is open Be sure to full...

Page 29: ...Applicable ground fault circuit interrupter capacity Note 4 A 10 Refrigerant R134a HFC Quantity of refrigerant g 350 10 Auto drain Float type N O Port size Rc1 Weight kg 46 Coating color Panel Urban w...

Page 30: ...igerating compressor C02 Capacitor for starting refrigerating compressor C11 Capacitor for running fan motor PC ILS CM FM PTC OLR C01 C02 C11 PRS P AC100V LENGTH 1 9m POWER SUPPLY CORD AC200V 17 POWER...

Page 31: ...discharged from air dryer outlet Refrigerant circuit The HFC gas contained in the refrigerant circuit is compressed by the compressor and cooled and liquefied by the condenser When passing through the...

Page 32: ...cool air comes out from an outlet of air dryers carefully attach thermal insulation to the piping at air outlet and keep the piping length as short as possible in order to prevent condensation on the...

Page 33: ...th aluminum fins and insulations are not painted 8 3 Precautions for the installation and handling of the product 1 The surface of cooper tube is painted with a special epoxy to improve the rust proof...

Page 34: ...ves to prevent contact with the drained condensate When oils can enter the drained condensate waste water treatment is necessary Follow the bylaws or rules of the local municipality for disposal 9 2 S...

Page 35: ...ontact with the drained condensate When oils can enter the drained condensate waste water treatment is necessary Follow the bylaws or rules of the local municipality for disposal 10 2 Specifications T...

Page 36: ...h fitting width across flats 22 to drain port width across flats 27 and the drain tube 10 4 Maintenance 1 As a preventive maintenance press the flush button of the heavy duty auto drain regularly to c...

Page 37: ...es of the local municipality for disposal Warning Only qualified persons are allowed to wire the product Use a power supply suitable for the specifications of the product Be sure to connect the ground...

Page 38: ...across flats 17 to drain port width across flats 30 and the drain tube 4 Connect the 2 electric cables coming out from the auto drain with the two electric cables from the dryer unit Insert the drip...

Page 39: ...power supply 12 2 Specifications Customer should connect power cords at primary side of ground fault circuit interrupter which is different from standard such as plug in type AC100V or terminal block...

Page 40: ...t leakage With the Ground fault display button white pressed Over current 2 Check the operation once a month by pressing the test button gray with the breaker on and Switch with Lamp off 12 5 Electric...

Page 41: ...hould never be connected to a water line gas line or lightning rod Multiple wiring is dangerous because it may lead to heat generation and cause a fire Do not modify the electrical wiring of the power...

Page 42: ...ting compressor FM Fan motor OLR Overload relay ILS Switch with lamp PTC PTC Starter PRS Pressure switch TB Terminal block C01 Capacitor for running refrigerating compressor C02 Capacitor for starting...

Page 43: ...ire Do not modify the electrical wiring of the power supply For use in Europe install a breaker compliant with applicable IEC standards to the power supply of the prodct 14 2 Specifications This optio...

Page 44: ...the terminal 4 Insert the signal cable prepared by the customer into the signal cord inlet with rubber grommet and bring the signal cable near the terminal block 5 Connect the signal cable to the eac...

Page 45: ...frigerating compressor OLR Overload relay C02 Capacitor for starting refrigerating compressor ILS Switch with lamp C11 Capacitor for running fan motor PTC PTC Starter TDR Time delay relay PRS Pressure...

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