SMC Networks AL Series Manual Download

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Contents

Page

1. SAFETY INSTRUCTIONS

1-5

2. APPLICATION

3. SPECIFICATIONS

4. HOW TO ORDER

5. OPTIONAL BRACKET ASSEMBLY

6. TROUBLESHOOTING

7. CONSTRUCTION / PARTS LIST

10-11

8. SPECIFICATIONS

BOWL ASSEMBLY

12-17

9. REPLACEMENT PROCEDURE

18-21

10. DISASSEMBLY DRAWING

22-25

11. DIMENSIONS

Summary of Contents for AL Series

Page 1: ...Series Product Number AL10 M5 2 3 6 R Z A AL20 F N 01 F N 02 B 2 3 6 C R Z A AL30 F N 02 F N 03 B 2 3 6 8 R 3W Z A AL40 F N 02 F N 04 B 2 3 6 8 R 3W Z A AL40 F N 06 B 2 3 6 8 R 3W Z A AL50 F N 06 F N 10 B 2 3 6 8 R 3W Z A AL60 F N 10 B 2 3 6 8 R 3W Z A ...

Page 2: ...PLICATION 6 3 SPECIFICATIONS 6 4 HOW TO ORDER 7 5 OPTIONAL BRACKET ASSEMBLY 8 6 TROUBLESHOOTING 9 7 CONSTRUCTION PARTS LIST 10 11 8 SPECIFICATIONS OF BOWL ASSEMBLY 12 17 9 REPLACEMENT PROCEDURE 18 21 10 DISASSEMBLY DRAWING 22 25 11 DIMENSIONS 26 ...

Page 3: ... failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove product...

Page 4: ...f the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the vacuum pad or f...

Page 5: ...violet ray and radiation heat by shield Alcohol Methyl amino Precautions for design Acid Sodium hydroxide Caustic soda Calcium hydroxide Slack lime Inorganic salts Consult SMC if no leakage is allowed due to the environment or operating fluid is not air External parts including the bowl sight dome Material polycarbonate are made of resin Organic solvents including synthetic fluid chemicals includi...

Page 6: ...all the bowl vertically with bowl facing down If it is inclined dripping may not be confirmed Do not drop nor apply impact during transportation or installation This can cause damage to the product Turning the oil adjustment valve counterclockwise increases the dripping amount and turning it clockwise reduces the dripping amount From the fully closed position three rotations will bring it to the f...

Page 7: ...ight dome Check for dirt in resin bowl periodically If any dirt is seen replace with new bowl And if removing off the dirt by washing instead of using a replacement never use washing material other than neutral detergent Otherwise the bowl is damaged Open and close drain cock manually Open and close too much may damage the drain cock Discharge drain to avoid that drain exceeds the upper limit of t...

Page 8: ...8 0 43 0 94 1 09 Note1 This product aims at lubricating compressed air to operate pneumatic actuator and solenoid valve smoothly Model Min operating flow Note1 L min ANR 50 1 4 30 3 8 40 1 4 30 3 8 40 1 2 50 15 Air 1 5 MPa 1 0 MPa 5 60 Should be no freezing 4 190 220 6 135 Class 1 turbine oil ISO VG32 Polycarbonate Standard Polycarbonate The flow rate is 5 drops or greater min under the following ...

Page 9: ...in cock 3 With drain cock 3W Drain cock with barb fitting For φ6xφ4 nylon tube Nil Flow direction Left to right R Flow direction Right to left Nil Name plate and caution plate for bowl in imperial units MPa C Z Name plate and caution plate for bowl in imperial units psi F Please refer to the catalog when you select the model Symbol Description Body size Thread type Nil b Lubricant exhaust port Por...

Page 10: ...0 A Cross pointed driver 0 75 0 2 N m AL30 A Hexagon spanner nominal 3 0 75 0 2 N m AL40 A Hexagon spanner nominal 4 1 5 0 2 N m AL50 A AL60 A 8 Two mounting screws are tightened by cross pointed driver or hexagon spanner for holding Refer to the table below for correct tool and the tightening torque required Hexagon spanner nominal 5 2 6 0 3 N m Mounting screws 2 pcs Bracket Lubricator ...

Page 11: ...he sight dome O ring is broken Replace the sight dome assembly Refer to 7 CONSTRUCTION PARTS LIST P10 to P11 10 DISASSEMBLY DRAWING P22 to P25 TROUBLE POSSIBLE CAUSE REMEDY Oil drop The sight dome is broken Opposite flow direction or opposite installation of lubricator Air or oil leaks from the sight dome 9 Replace the bowl packing with new one or grease up after assembly Air leaks Air leaks betwe...

Page 12: ...hite 1 Note Zinc die cast Material Description 10 Aluminium die casting Urban white 1 Body Material No Description Bowl assembly Note3 Bracket assembly The number in the table is corresponding to the number in structural drawing avobe mentioned figure and 8 SPECIFICATIONS OF BOWL ASSEMBLY P12 to P17 10 DISASSEMBLY DRAWING P22 to P25 Damper Bowl packing The product number of damper retainer assembl...

Page 13: ...iner assembly when metal bowl with sight glass applies 8 to the part number suffix Example AL20P 030AS 8 The number in the table is corresponding to the number in structural drawing avobe mentioned figure and 8 SPECIFICATIONS OF BOWL ASSEMBLY P12 to P17 10 DISASSEMBLY DRAWING P22 to P25 Refer to 8 SPECIFICATIONS OF BOWL ASSEMBLY P12 to P17 AF52P 050AS Note1 Sight dome assembly Lubrication plug ass...

Page 14: ...n port Refer to 11 DIMENTIONS P26 Note 2 Z of the part with no is semi standard for indicated unit of pressure and temperature which is psi and F Note 3 The symbol for option and semi standard are described as 4 HOW TO ORDER P7 C1SL 23 A 12 ２２３ External appearance drawing and part no Part no Part no C1SL 2 A External appearance drawing and part no Part no Part no C1SL Z A C1SL 3 Z A ３６ Part no Pa...

Page 15: ...ENTIONS P26 Note 2 The part with no includes Bowl packing Refer to 10 DISASSEMBLY DRAWING P22 to P25 Note 3 Z of the part with no is semi standard for indicated unit of pressure and temperature which is psi and F Note 4 The symbol for option and semi standard are described as 4 HOW TO ORDER P7 Port thread ２６ Part no Part no C2SL 2 A Part no 13 Port thread Port thread Port thread Port thread Port ...

Page 16: ...d Semi standard 2 Semi standard 23 Rc Rc G G NPT C3SL 2 Z A NPT C3SL 23 Z A Port thread Port thread Port thread Port thread Port thread Port thread ２３６Ｗ Part no External appearance drawing and part no Part no C3SL 3W A Part no C3SL 36W A Part no Port thread C3SL 36 A Part no Part no ６３３６ Port thread 14 Part no C3SL 23 A ２３ External appearance drawing and part no C3SL A C3SL 3 A External appeara...

Page 17: ... Bowl packing Refer to 10 DISASSEMBLY DRAWING P22 to P25 Note 3 Z of the part with no is semi standard for indicated unit of pressure and temperature which is psi and F Note 4 The symbol for option and semi standard are described as 4 HOW TO ORDER P7 Port thread 15 ８３８ External appearance drawing and part no Part no Part no C3LL 8 A C3LL 38 A Port thread External appearance drawing Metal bowl wit...

Page 18: ...dard Semi standard 2 Semi standard 23 Rc Rc G G NPT C4SL 2 Z A NPT C4SL 23 Z A Port thread Port thread Port thread Port thread Port thread Port thread ２２３ C4SL 36 A C4SL 36W A External appearance drawing and part no C4SL A C4SL 3 A External appearance drawing and part no Part no C4SL 2 A C4SL 6 A ３Ｗ３６Ｗ Part no Part no C4SL 23 A 16 Part no Part no External appearance drawing and part no Part no C...

Page 19: ...s Bowl packing Refer to 10 DISASSEMBLY DRAWING P22 to P25 Note 3 Z of the part with no is semi standard for indicated unit of pressure and temperature which is psi and F Note 4 The symbol for option and semi standard are described as 4 HOW TO ORDER P7 External appearance drawing Metal bowl with sight glass side view External appearance drawing and part no ８３８ Part no 17 Port thread Port thread Pa...

Page 20: ...rotate couterclockwise to remove the bowl assembly If the bowl assembly is tightened too much to be removed use hook spanner until it can be loosened by hand Spanner Nominal 14 Rotate counterclockwise with spanner to remove the sight dome assembly Rotate the oil adjustment valve clockwise manually until rotation stops do not over tighten Hold the damper retainer assembly by round cutting pliers an...

Page 21: ...the oil adjustment valve clockwise manually until rotation stops do not over tighten Referential tightening torque Hold the bowl assembly by hand and rotate clockwise Do not use tool for mounting because the bowl may be damaged See check item for referential tightening torque Press the lock button on the case assembly downwards turn it either clockwise or counterclockwise by 30 and remove the bowl...

Page 22: ...mbly Put the sight dome assembly into the holder assembly by meeting zero point mark of both holder assembly and the sight dome assembly Zero point mark on the holder assembly shall meet with zero point mark on the sight dome assembly AL50 A AL60 A AL30 A AL40 A Place the damper retainer assembly so that the oil path convex damper holder assembly and concave holder could meet and then fix it by fo...

Page 23: ...r AL20 A 0 3 0 05 N m AL30 A 0 4 0 05 N m AL40 A 60 A Procedure Tightening torque AL50 A 4 5 1 N m AL60 A 4 5 1 N m Place the housing including the bowl assembly on the body at the position with configuration match by checking the appearance of them and fix it by four hexagon socket head bolts by hexagon wrench tightening torque at this time is shown on controlled item And the screw which is tight...

Page 24: ...ht dome assembly Oil adjustment valve Holder assembly Damper Lubrication plug assembly Zero point mark Steel ball Zero point mark O ring Damper retainer assembly Round cutting pliers flats Bowl packing Bowl assembly Hook spanner flat Sight dome assembly Oil adjustment valve Hook spanner flat ...

Page 25: ...ro point mark Oil path convex Damper retainer assembly Screw with washer 4 pcs Detent 6 places Sight dome assembly Oil adjustment valve Lock button Bowl assembly Lubrication plug assembly Setting mark Setting mark Oil path concave Spacer Zero point mark O ring ...

Page 26: ...onvex Damper retainer assembly Screw with washer 4 pcs Detent 6 places Sight dome assembly Oil adjustment valve O ring Lock button Bowl assembly Lubrication plug assembly Bowl assembly setting mark Setting mark Oil path concave Spacer Zero point mark O ring Bolt 4 pcs Housing O ring ...

Page 27: ...5 AL20 A AL60 A Bracket assembly disassembly drawing 25 Mounting screws 2 pcs Bracket Lubricator Bracket assembly ...

Page 28: ...137 6 AL40 A 169 6 AL40 06 A 171 6 AL50 A 246 2 AL60 A 256 6 1 4 3 8 1 4 3 8 1 2 3 4 3 4 1 1 Model Model Standard specifications Ｐ１ M5X0 8 1 8 1 4 Model Semi standard specifications With drain cock Drain cock with barb fitting Metal bowl ＢＢＢＢＢ 59 9 56 3 59 3 87 7 84 5 87 5 115 1 123 6 104 1 117 6 124 1 147 1 155 6 136 1 149 6 156 1 149 1 157 6 138 1 151 6 158 1 220 1 228 6 209 1 222 6 229 1 23...

Page 29: ... Deletion bracket assy disassembly drawing 12 DIMENSIONS Addition option Change Shape of bracket assembly 2018 2 C P4 Addition Piping WARNING P9 Change company name grease P19 Change bowl tightening torque AL20 A P26 Correction N S dimensions AL30 40 A 2021 12 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are s...

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