SmartSafe iSmartINC 605 Instruction Manual Download Page 11

4) In addition to cleaning the fuel injection nozzle, ultrasonic device can also clean fuel pump, spark plug,

and other small size parts, but pay attention to the selection of appropriate cleaning agent.

Ultrasonic Cleaning

Injector Cleaner takes advantage of the penetrability and cavitation impact wave caused by ultrasonic wave

traveling through the medium to provide powerful cleaning on objects with complex shapes, cavities and pores,

so that the stubborn carbon deposits can be removed from the injectors.

Procedures

1) Place the injector/pump which has gone through surface cleaning in the launder.

2) Add enough injector detergent into ultrasonic cleaner so that the liquid level is about 20mm above the

needle valve of injectors / whole pump.

3) Plug the pulse signal wire to injector / pump respectively.

4) Select ultrasonic cleaning function and then set the time.

5) Press ENTER key to run.

6) When the time is up, it will stop automatically as the beeper rings.

7) Take the injector / pump out of the launder and wipe them with a dry soft cloth. Get ready for next

operation.

Note:

Do not let the ultrasonic cleaning running as ultrasonic basin without injector cleaning detergent.

Otherwise damage may be incurred.
Do not let the pulse signal cables or plug dip in the injector’s body into the detergent.

Uniformity/Sprayability Test

Uniformity test is to find out the difference of the injectors injecting at the same working condition. This test can

indicate the comprehensive influences on the injector caused by electrical nature, bore variation and clogging.

Spray ability test is to inspect the spraying performance by observing the injectors.

Installing and testing procedures for injectors

1) Choose a proper adaptor according to the injector type and mount it to the fuel distributor.

2) Install the injectors in forward direction (Apply a little lubricating grease on the O-ring.)

3) Install the fuel distributor with injector onto the plate of the test tube.

4) Connect the injector pulse signal wire.

5) Before doing this test, press DRAIN icon to drain the test liquid from the measuring cup if there is any.

6) Select Uniformity/Sprayability test function, set corresponding parameters (consult the appendix for

pressure setting, consult vehicle manuals for other parameters as needed), and then press ENTER key to

start the test.

7) When the test is completed, the equipment will auto stop with the ring of the buzzer.

Note:

a)

While testing, it can drain fuel by pressing DRAIN icon. At default, solenoid valve is set at the

iSmartINC 605 Injector Cleaner & Tester

Summary of Contents for iSmartINC 605

Page 1: ...iSmartINC 605 Injector Cleaner Tester i iSmartINC 605 Injector Cleaner Tester...

Page 2: ...s rated for lower current than that of the equipment may overheat e Always unplug equipment from electrical outlet when the machine is not in use Never pull the cord when unplugging from the outlet f...

Page 3: ...list Introduction 2 Functions 2 Features Specifications Structure Overview Control Panel Installation Connection First Use Or reuse after long time storage Operating Procedures Preparation Cleaning t...

Page 4: ......

Page 5: ...eaning to remove the carbon deposition on vehicle Setting To set the system language Inquire To check the equipment usage information Information To check the hardware and software version Features Ad...

Page 6: ...t left cover 9 Drain port for ultrasonic cleaner 10 Cabinet front cover 11 Cabinet operate cover 12 Compression screw 13 Fuel distributor 14 Top supply connector 15 Glass tube 16 Pressure gauge 17 Doo...

Page 7: ...ht cover 33 Screw 34 Cool fan 35 Fuel tank 36 Backplane 37 Cabinet back cover 38 Pulse signal line base 39 Screw 40 Solenoid valve bracket 41 Air solenoid valve 42 Draining solenoid valve 43 Bracket 4...

Page 8: ...the test adaptor to the outlet pipe and insert it into the Fill Port 3 Power on select the System Function and then select the First Use function 4 Run it 5 When there have liquid out from the test a...

Page 9: ...Statement the equipment can be operated normally without connecting compressed air This function is only to enhance the test and cleaning effect Note this function is OFF by default We specially desig...

Page 10: ...ter control panel with soft cloth 4 Drain the test liquid from the tank into a container to avoid volatilization Store the test liquid in a safe place if it can be used again or dispose of it in accor...

Page 11: ...Otherwise damage may be incurred Do not let the pulse signal cables or plug dip in the injector s body into the detergent Uniformity Sprayability Test Uniformity test is to find out the difference of...

Page 12: ...yability Test 1 Before doing leakage test please press DRAIN icon to drain the rudimental residual test liquid from the measuring cup 2 Select Leakage Test function and press ENTER key to run At this...

Page 13: ...utlet hoses throttle and combustion chamber So the fuel supply system combustion chamber and injector of the engine must be cleaned on a timely basis Combustion Chamber cleaning is a solution that can...

Page 14: ...transportation D To prevent the unit from shocking and knocking make sure it is on the base seat and in the packing case during transportation Firstly pack the unit with the matter similar with plasti...

Page 15: ...rings continually when there is no fuel pressure The machine has fuel lack warning function and it will ring when the liquid in the fuel tank is lack and then automatically switch off the fuel pump a...

Page 16: ...ble to general repair Under the state of turning on the power the electrical system inside the unit contains the factor causing danger Failure to comply with these instructions could result in death o...

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