Smartgen HGM400N Series User Manual Download Page 20

                                                   

HGM400N Series Genset Controller User Manual                                                                      Page 20 of 38 

No. 

Items 

Range 

Default 

Description 

below this set value, “Low Oil Pressure” timer is 
initiated.  Detecting  only  after  safety  on  delay 
has  expired.  If  the  set  value  is  0,  low  oil 
pressure  signal  will  not  be  sent  (this  only 
concerns  pressure  sensor  and  does  not 
concern  low  oil  pressure  warning  signal  via 
configurable input port) 

30  Low Fuel Level 

(0-100)% 

10 

When  the  liquid  level  of  the  external  sensor 
falls  below  the  set  value

 

for  10s,  “Low  Fuel 

Level” timer is initiated. It only sends warnings 
not shutdown. 

31  Aux. Sensor 

(80-140)°C 

(0-400)kPa 

(0-100)% 

98 

Each  value  correspond  to  above  28 
(Temperature sensor), 29 (Oil pressure sensor) 
and 30 (Level sensor), respectively. 

32  Loss of Speed Signal 

(0-20.0)s 

5.0 

If  the  set  value  is  0,  only  warning  and  not  to 
shutdown the generator. 

33  Charge Alt Failure 

(0-30)V 

6.0 

During  generator  is  normal  running,  when 
alternator D+(WL) voltage has fallen below the 
set  value  and  remains  for  5s,  it  will  initiate  a 
shutdown alarm signal. 

34  Battery Over Volt 

(12-40)V 

33.0 

When  battery  voltage  has  exceeded  the  set 
value  and  remains  for  20s,  it  will  initiate  a 
warning alarm signal. Only warning and not to 
shutdown the generator. 

35  Battery Under Volt 

(4-30)V 

8.0 

When  battery voltage  has  fallen  below  the  set 
value  and  remains  for  20s,  it  will  initiate  a 
warning alarm signal. Only warning and not to 
shutdown the generator. 

36  Current Trans. 

(5-6000)/5 

500 

The ratio of external CT. 

37 

Full 

Load 

Current 

Rating 

(5-6000)A 

500 

Generator’s  rated  current,  used  for  load  over 
current calculating. 

38 

Over 

Current 

Percentage 

(50-130)% 

120 

When  the  load  current  has  exceeded  the  set 
value, “over current” delay is initiated. 

39  Over Current Delay 

(0-3600)s 

30 

DMT  overcurrent  delay  value.

 

When  load 

current  has  exceeded  the  set  value  and  the 
“over  current”  delay  has  expired,  over  current 
alarm is initiated. When the set value is 0, only 
warning and not to shutdown the generator. 

40  Fuel Pump On 

(0-100)% 

25 

When fuel level has fallen below the set value 
for 10s, “Fuel Pump On” alarm is initiated.   

41  Fuel Pump Off 

(0-100)% 

80 

When fuel level has exceeded the set value for 
10s, “Fuel Pump Off” alarm is initiated. 

42  Aux. Output 1 

(0-23) 

14 

Factory default: Fuel Relay Output. Details see 

Summary of Contents for HGM400N Series

Page 1: ...HGM400N SERIES HGM410N HGM420N GENSET CONTROLLER USER MANUAL...

Page 2: ...ns for the copyright holder s written permission to reproduce any part of this publication should be addressed to SmartGen Technology at the address above Any reference to trademarked product names us...

Page 3: ...DEFINITION AND RANGE OF PARAMETERS 18 7 1 PARAMETER CONTENTS AND RANGE 18 7 2 DEFINED CONTENTS OF PROGRAMMABLE OUTPUT PORTS 1 5 26 7 3 DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS 1 4 27 7 4 SENSOR SE...

Page 4: ...stop by remote start signal HGM420N based on HGM410N AMF Auto Mains Failure and Mains Gens automatic transfer control functions are added which is especially suitable for single unit automation syste...

Page 5: ...ary input port or configurable sensor Multiple temperature oil pressure and fuel level sensors can be used directly and parameters can be user defined One configurable sensor can be set to temperature...

Page 6: ...max Start Relay Output 5A DC28V power supply Auxiliary Relay Output 1 5A DC28V power supply Auxiliary Relay Output 2 5A DC28V power supply Auxiliary Relay Output 3 5A DC28V power supply Auxiliary Rel...

Page 7: ...he module into auto mode Close Open Close Open transfer button press and it can make controller display between close open page and home page In close open page and in manual mode press Up Increase Do...

Page 8: ...rt delay is over preheat relay is energized if configured Preheat Delay XXs information will be displayed on LCD 5 After the above delay the Fuel Relay is energized and then one second later the Start...

Page 9: ...p Otherwise fail to stop alarm is initiated and the corresponding alarm information is displayed on LCD 4 4 MANUAL START STOP OPERATION 1 HGM420N Manual mode is selected by pressing the button a LED b...

Page 10: ...n compel genset to start The controller won t judge whether the controller has started successfully according to disconnect conditions and the disconnection of starter is controlled by operators When...

Page 11: ...ely it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD 5 Low Fuel Level When the controller detects that the fuel level has fallen below the pre set valu...

Page 12: ...corresponding alarm information will be displayed on LCD 17 Coolant Level Sensor Open If the config sensor set as level sensor When the controller detects that the level sensor is open circuit and th...

Page 13: ...d on LCD Table 5 Shutdown Alarms No Items Description 1 Emergency Shut When the controller detects that the emergency shutdown signal it will initiate a shutdown alarm and the corresponding alarm info...

Page 14: ...t is active it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD 15 Low Coolant Level When the controller detects the low coolant level input is active it...

Page 15: ...the corresponding alarm information will be displayed on LCD 24 Low Coolant Level When the controller detects that config sensor fuel level sensor type level sensor has fallen below the pre set value...

Page 16: ...able Size Description 1 B 2 5mm2 Connected with negative of starter battery 2 B 2 5mm2 Connected with positive of starter battery If wire length is over 30m better to double wires in parallel Max 20A...

Page 17: ...he other end of speed sensor connects to B 18 Charger D 1 0mm2 Connect to charging generator s D terminal If there is not this terminal then hang it up 19 Aux Output 4 1 0mm2 The combination of termin...

Page 18: ...me from mains abnormal or remote start signal is active to start genset 7 Stop Delay 0 3600 s 1 Time from mains normal or remote start signal is deactivated to stop genset 8 Start Attempts 1 10 times...

Page 19: ...age is active When set the value as 30V the controller does not detect under voltage signal 24 Under Speed 0 6000 r min 1200 When engine speed has fallen below the set value for 10s Under Speed is act...

Page 20: ...4 Battery Over Volt 12 40 V 33 0 When battery voltage has exceeded the set value and remains for 20s it will initiate a warning alarm signal Only warning and not to shutdown the generator 35 Battery U...

Page 21: ...nput 3 Active 0 1 0 Factory default Close to active 55 Digital Input 3 Delay 0 20 0 s 2 0 56 Digital Input 4 0 19 11 Factory default Fuel Level Warn Input Details see table 9 57 Digital Input 4 Active...

Page 22: ...0 0 Digital Input 3 1 Level Sensor Please see Table 8 NOTE 5 74 Level Sensor Curve 0 7 3 SGD Please see Table 10 75 Multiplex Input Config Sensor 0 3 0 0 Digital Input 4 1 Temperature Sensor 2 Oil Pre...

Page 23: ...Temp Warn 80 140 C 95 When the temperature value of the external temperature sensor exceeds the set value High Temperature timer is initiated Detecting only after safety on delay has expired If the s...

Page 24: ...me h Prohibit start time min Duration 100 Over Power 0 2 0 6000 kW 0 6000 kW 0 3600 s 0 304 290 5 0 Inactive 1 Warn 2 Alarm Shutdown Over power setting value Over power warn return Over power delay Wh...

Page 25: ...be set as auxiliary input or sensor if one of them is set successfully then the corresponding items are active For instance if set Multiplex Input 3 as Auxiliary Input the related configuration items...

Page 26: ...Energized to Stop delay close time stop idle delay while open when Aux 10 Normal Run Action when genset is normally running and disconnect when speed is lower than crank disconnect speed 11 Fuel Pump...

Page 27: ...t In Auto mode when input active genset can be started and with load after genset is OK when input inactive genset will stop automatically 11 Low Fuel Level Warn Connected to sensor digital input The...

Page 28: ...tive Defined resistive range is 0 6000 default is SGX sensor 2 Pressure Sensor 0 Not Used 1 User Defined Resistive Type 2 VDO 10bar 3 SGH 4 SGD 5 CURTIS 6 DATCON 7 VOLVO EC 8 SGX 9 Reserved 10 Reserve...

Page 29: ...he starter motor as soon as possible 2 Magnetic pickup is the magnetic equipment installed in starter for detecting flywheel teeth 3 When magnetic pickup is selected please ensure the number of flywhe...

Page 30: ...herwise over speed and under speed may occur at the same time 5 Set frequency value after crank disconnect as low as possible in order to disconnect starter quickly 6 Digital inputs 1 4 cannot be set...

Page 31: ...ng start stop info and shutdown alarms 8 5 MAINTENANCE SETTING Password is needed for entering maintenance setting Factory password is 0 it can be changed and you need to contact salesman or after sal...

Page 32: ...fined sensor and then input defined sensor curve 3 When users input the sensor curve X value resistor must be inputted from small to large otherwise mistake occurs 4 If there is not oil pressure senso...

Page 33: ...then press stop to reset controller 6 Recover action of preventing engine to disconnect crank e g Connect wire of fuel valve press start button again genset will start If everything goes well genset...

Page 34: ...HGM400N Series Genset Controller User Manual Page 34 of 38 11 TYPICAL APPLICATION Fig 4 HGM410N Typical Application Diagram Fig 5 HGM420N Typical Application Diagram...

Page 35: ...HGM400N Series Genset Controller User Manual Page 35 of 38 Fig 6 Single Phase 2 Wire Fig 7 2 Phase 3 Wire NOTE It is suggested to expand relay with high capacity for start and fuel outputs...

Page 36: ...s positive and negative to controller s positive and negative input ports in order to prevent charger disturbing the controller s normal working 1 Speed Sensor Input Speed sensor is the magnetic equi...

Page 37: ...must be correct Otherwise the collected current and active power may be not correct NOTE a ICOM port must be connected to negative pole of battery b When there is load current transformer s secondary...

Page 38: ...essure sensor and its connections High water temp alarm after crank disconnect Check the water temperature sensor and its connections Shutdown alarm during running Check related switch and its connect...

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