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HFC6100LT Fan Controller User Manual                                                                                    Page 24 of 24 

12

 

TROUBLESHOOTING   

Table 11 Troubleshooting 

Symptoms 

Possible Solutions 

Controller Inoperative 

Check starting battery; 
Check connections of controller; 
Check the DC fuse. 

No Output of Fan Control 

Check if manual mode fan output is abnormal; 
Check if temp. sensor is abnormal; 
Check the configuration parameters are correct. 

RS485 Communication Failure 

Check connections;   
Check if COM port is correct; 
Check if A and B of RS485 is connected reversely; 
Check if PC COM port is damaged; 
120Ω resistance between RS485 and AB is Recommended. 

 
 
 
 

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Summary of Contents for HFC6100LT

Page 1: ...HFC6100LT FAN CONTROLLER USER MANUAL SMARTGEN ZHENGZHOU TECHNOLOGY CO LTD ...

Page 2: ...including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduce any part of this publication should be addressed to SmartGen Technology at the address above Any reference to trademarked product names used within this publication is owned by their respective co...

Page 3: ...BY TWO GROUPS OF SENSORS 9 4 3 3 MANUAL MODE 9 4 3 4 MANUAL CONTROL OUTPUT 9 5 PROTECTION 10 5 1 ALARM 10 6 CONNECTIONS 11 7 PARAMETER RANGE AND DEFINITION 13 7 1 PARAMETER CONTENT AND RANGE 13 7 2 SENSOR SELECTION 19 7 3 AUX OUTPUT 1 12 19 7 4 DIGITAL INPUT 1 18 20 8 PARAMETER SETTING 21 8 1 MENU 21 8 2 CONTROLLER PARAMETER SETTING 21 8 3 LANUGUAGE OPTION 21 8 4 CONTROLLER INFORMATION 21 8 5 FAN ...

Page 4: ...fan output numbers etc With the function of grouping control of fans 1 sensor could control the output of a group of fans or multiple sensors could control the same group of fans the number of output fans is the maximum number of fans required by multiple sensors Each sensor can set the temperature control fan curve 8 points X Temperature Y Output fan numbers With the function of balancing running...

Page 5: ...uplex 9600 baud rate maximum communication length 1000m Vibration 5 8 Hz 7 5 mm 8 500 Hz 2 g IEC 60068 2 6 Shock 50g 11ms half sine complete shock test from three directions and 18 times shock for each test IEC 60068 2 27 Bump Test 25g 16ms half sine IEC 60255 21 2 Production Compliance According to EN 61010 1 installation category over voltage category III 300V pollution class 2 altitude 3000m Ov...

Page 6: ...ff when there is no alarm Status Light on when fan outputs light off when there is no output Power Normal If input port is set as unit normal input light on when input port closes and light off when input port opens Otherwise the power normal indicator will light on Fan Switch In manual switch mode light off after it is illuminated for 1s when pressing the switch key Fan Speed In manual speed mode...

Page 7: ...p test Auto Press this key to set controller to auto mode Fan On Speed up In manual fan switch mode press this key to control the selected fan opening In manual fan speed mode press this key to control the selected PWM channel speed up PWM duty ratio increases Fan Off Speed down In manual fan switch mode press this key to control the selected fan closing In manual fan speed mode press this key to ...

Page 8: ...tlets of the first group of fans are Output port 1 2 3 4 b The fan control curves X1 60 Y1 0 X2 70 Y2 1 X3 80 Y3 2 X4 90 Y4 3 X5 100 Y5 4 c The return difference value of sensor 1 5 d 1 PWM output temp sensor selects sensor 1 The logic graph of automatic running is shown as below Fig 2 The Logic Graph of Automatic Control NOTE When balanced running time enables and meets the start condition the fu...

Page 9: ...the sensor 1 and sensor 2 meet the shutdown condition simultaneously Example when the temperature of sensor 1 is 70 and the temperature of sensor 2 is 80 two fans should be output by fan groups when the temperature of sensor 1 drops to 65 and that of sensor 2 drops to 75 one fan shall be shut down of fan groups NOTE In auto mode when the unit normal input is inactive delay the setting time all the...

Page 10: ...e value of sensor 2 is greater than the alarm value it will send alarm signal 7 Sensor 3 Open Circuit When the controller detects that sensor 3 is open and the open action selects alarm it will send alarm signal 8 Sensor 3 High When the controller detects that the temperature value of sensor 3 is greater than the alarm value it will send alarm signal 9 Sensor 4 Open Circuit When the controller det...

Page 11: ...Max 10A fuse is recommended 3 Aux Output 1 1 0mm2 B is supplied by 2 points Transistor output rated 1A Refer to Table 9 4 Aux Output 2 1 0mm2 5 Aux Output 3 1 0mm2 6 Aux Output 4 1 0mm2 7 Aux Output 5 1 0mm2 8 Aux Output 6 1 0mm2 9 COM1 1 5mm2 Aux output 7 12 common ports connect to positive of battery 10 Aux Output 7 1 0mm2 B is supplied by 9 points Transistor output rated 1A Refer to Table 9 11 ...

Page 12: ... Connect to GND B 32 Aux Input 11 1 0mm2 Connect to GND B 33 Aux Input 12 1 0mm2 Connect to GND B 34 Aux Input 13 1 0mm2 Connect to GND B 35 Aux Input 14 1 0mm2 Connect to GND B 36 Aux Input 15 1 0mm2 Connect to GND B 37 Aux Input 16 1 0mm2 Connect to GND B 38 Aux Input 17 1 0mm2 Connect to GND B 39 Aux Input 18 1 0mm2 Connect to GND B 40 Aux Input Common Port The controller interior has been conn...

Page 13: ...s value it will send high temperature signal When the setting value is equal to 300 it will not send the signal 7 Sensor 1 Control Fan Groups 0 5 1 1 group of fan controlled 8 Sensor 1 Custom Curve Custom temperature sensor curve X Resistance Y Temperature 9 Sensor 1 Fan Control Curve Custom fan control curve X Temperature Y Number of fan output 10 Return Difference Value of Sensor 1 0 300 5 Durin...

Page 14: ...ference required when the fan output is turned off 25 Sensor 4 Curve Selection 0 15 10 PT100 refer to Table 8 26 Sensor 4 Open Circuit 0 1 0 0 Inactive 1 Alarm 27 Sensor 4 High Alarm Threshold Value 0 300 95 When the temperature of external temp sensor is higher than this value it will send high temperature signal When the setting value is equal to 300 it will not send the signal 28 Sensor 4 Contr...

Page 15: ... 9 46 Output 4 Type 0 1 0 0 Normally open 1 Normally close 47 Aux Output 5 Setting 0 25 2 Factory default 2 groups of fan control output Refer to Table 9 48 Output 5 Type 0 1 0 0 Normally open 1 Normally close 49 Aux Output 6 Setting 0 25 2 Factory default 2 groups of fan control output Refer to Table 9 50 Output 6 Type 0 1 0 0 Normally open 1 Normally close 51 Aux Output 7 Setting 0 25 3 Factory ...

Page 16: ...tory default closed 76 Aux Input 3 Delay 0 20 0 s 2 0 77 Aux Input 4 Setting 0 35 8 Factory default 4 fan running input Refer to Table 10 78 Aux Input 4 Active 0 1 0 Factory default closed 79 Aux Input 4 Delay 0 20 0 s 2 0 80 Aux Input 5 Setting 0 35 9 Factory default 5 fan running input 81 Aux Input 5 Active 0 1 0 Factory default closed 82 Aux Input 5 Delay 0 20 0 s 2 0 83 Aux Input 6 Setting 0 3...

Page 17: ...x Input 15 Delay 0 20 0 s 2 0 113 Aux Input 16 Setting 0 35 0 Factory default Not used Refer to Table 10 114 Aux Input 16 Active 0 1 0 Factory default closed 115 Aux Input 16 Delay 0 20 0 s 2 0 116 Aux Input 17 Setting 0 35 0 Factory default Not used Refer to Table 10 117 Aux Input 17 Active 0 1 0 Factory default closed 118 Aux Input 17 Delay 0 20 0 s 2 0 119 Aux Input 18 Setting 0 35 0 Factory de...

Page 18: ...atio 140 4PWM Output Sensor 0 4 4 Factory default sensor 4 temperature 141 4 PWM Output Minimum 0 100 0 The PWM4 minimum duty ratio 142 4 PWM Output Mini Temp 0 300 C 40 The corresponding temperature value of PWM4 mini duty ratio 143 4 PWM Output Maximum 0 100 100 The PWM4 maximum duty ratio 144 4 PWM Output Max Temp 0 300 C 90 The corresponding temperature value of PWM4 max duty ratio 145 Start I...

Page 19: ...Fan Control Output The fan output 3 groups to control its action 4 4 Groups of Fan Control Output The fan output 4 groups to control its action 5 5 Groups of Fan Control Output The fan output 5 groups to control its action 6 Common Alarm Output Act when common warning and common shutdown alarm 7 Unit Running Output Output when unit running inputs 8 Sensor 1 Open Circuit Alarm Alarm when sensor 1 i...

Page 20: ...ctive it indicates the normal operation state of the 1 12 fan When controller is in auto mode the fun will output if the sensor temperature reaches the output value After the detection delay if the input is inactive the fan output will disconnect and the controller will send corresponding fault alarm 6 2 Fan Running Input 7 3 Fan Running Input 8 4 Fan Running Input 9 5 Fan Running Input 10 6 Fan R...

Page 21: ...need to be set or password is forgotten such as sensor calibration please contact with the factory Notes Aux input 1 18 cannot be set as the same items otherwise it cannot realize correct function programmable output 1 12 can be set as the same item 8 3 LANUGUAGE OPTION User may select display language as simplified Chinese and English 8 4 CONTROLLER INFORMATION a This interface can display the de...

Page 22: ... and negative have correctly connected Set controller as Manual Mode press to select corresponding fan output fan on off by pressing and Press to select corresponding PWM channel speed up down by pressing and to adjust PWM output duty ratio Set controller to auto mode automaticlly control fan on off according to the sensor temperature If there are any other questions please contact SmartGen s serv...

Page 23: ...ly connected to ground The connection between controller power B B and positive negative of battery should not be less than 1 5mm2 If a float charger is fitted please connect output line of the charger with battery directly and then connect battery positive and negative to power input of controller separately in case that charger will interfere with the normal running of controller Output and expa...

Page 24: ...eck the DC fuse No Output of Fan Control Check if manual mode fan output is abnormal Check if temp sensor is abnormal Check the configuration parameters are correct RS485 Communication Failure Check connections Check if COM port is correct Check if A and B of RS485 is connected reversely Check if PC COM port is damaged 120Ω resistance between RS485 and AB is Recommended ___________________________...

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