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TP303 - Operation, Maintenance and Instructions Manual

4.6

NOTE

Note 1:

For category A, it is recommended to keep, in stock, 25 parts installed for each set, and for category B, 50.

Note 2:

Includes terminal block, bolts, caps and identification plate without certification.

Note 3:

O-rings and backup rings are packaged in packs of 12 units.

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Summary of Contents for TP303

Page 1: ...Profibus Simatic www esma rt ru...

Page 2: ...web www esma rt ru www esma rt ru Specifications and information are subject to change without notice Up to date address information is available on our website smar...

Page 3: ...nostics and multi dropping of several devices on a single pair of wires The system controls variable sampling algorithm execution and communication to optimize the usage of the network not loosing tim...

Page 4: ...el are allowed to participate in the activities of mounting electrical connection startup and maintenance of the equipment Qualified personnel are understood to be the persons familiar with the mounti...

Page 5: ...CONFIGURE THE TRANSDUCER BLOCK 3 6 HOW TO CONFIGURE THE ANALOG INPUT BLOCK 3 7 TP303 CYCLICAL CONFIGURATION 3 9 HOW TO CONFIGURE THE TOTALIZER BLOCK 3 10 LOWER AND UPPER TRIM 3 12 POSITION TRIM TP303...

Page 6: ...TP303 Operation Maintenance and Instructions Manual VI...

Page 7: ...Safe value Section 3 Configure Damping Section 3 Configure the indication in LCD Section 3 Configure the user unit in case of specific measurements Is the measurement OK NO YES Is the measuring ok OK...

Page 8: ...TP303 Operation Maintenance and Instructions Manual VIII...

Page 9: ...to vibration installation close pumps turbines or other vibrating equipment should be avoided General MOUNTING The mounting of transmitter TP303 will depend on type movement if it is linear or rotary...

Page 10: ...t between the internal magnet face and the hall sensor salience during the travel rotary or linear through the magnet 2 The magnet and the salience of hall sensor must not be distant A minimum distanc...

Page 11: ...Installation 1 3 Figure 1 1 TP303 and Magnet Dimensional Drawing...

Page 12: ...TP303 Operation Maintenance and Instructions Manual 1 4 Figure 1 2 Transmitter on the Rotary Actuator Figure 1 3 Transmitter on the Linear Actuator...

Page 13: ...e are two ground terminals one inside the cover and one external located close to the conduit entries Figure 1 5 Wiring Block The TP303 uses the 31 25 kbit s voltage mode option for the physical signa...

Page 14: ...sealing methods The unused outlet connection should be plugged and sealed accordingly Should other certifications be necessary refer to the certification or specific standard for installation limitati...

Page 15: ...rogramming tree Table 1 1 Description of the Jumpers Power Supply The TP303 receives power from the bus via the signal wiring The power supply may come from a separate unit or from another device such...

Page 16: ...he sensor s connection cable are Figure 1 08 Hall Sensor Cable and Accessories Disassembly Procedure Figures 1 09 to 1 12 show the correct disassembling order for the Hall sensor The steps for disasse...

Page 17: ...sembling the wire bracket Orifice to the white cable Orifice to the red cable Orifice to the black cable Figure 1 17 Inserting the wires in the connector Figure 1 18 Orifice Cable s Connector with num...

Page 18: ...TP303 Operation Maintenance and Instructions Manual 1 10 Figure 1 19 Fasten the cover to the remote Hall Figure 1 20 Assembly finished...

Page 19: ...avoid ground loops Central Processing Unit CPU RAM FLASH and EEPROM The CPU is the intelligent portion of the transmitter being responsible for the management and operation of measurement block execu...

Page 20: ...st be isolated Hall Effect Sensor Measures the position actual to the CPU Display Controller Receives data from the CPU identifying which segments on the liquid crystal display use to turn on The cont...

Page 21: ...transducer block to execute as frequently as necessary to obtain good data from sensors without burdening the function blocks that use the data It also insulates the function block from the manufactu...

Page 22: ...f the device 128 manufacture specific PRIMARY_VALUE_UNIT This parameter contains the engineering units index code for the primary value In this case the unit code is or mass or flow units m3 s m3 h L...

Page 23: ...3 Default Data Restore 4 Shut Down Data Restore 5 Sensor Data Restore 11 Factory Cal Backup 12 Last Cal Backup 14 Shut Down Data Backup 15 Sensor Data Backup 0 None XD_ERROR Indicates the condition of...

Page 24: ...DARY_VALUE_1 Record DS 33 D 5 r C a 0 0 O B 22 SECONDARY_VALUE_1_UNIT Simple Unsigned 16 N 2 r w C a E U O B 23 SECONDARY_VALUE_2 Record DS 33 D 5 r C a 0 O B 24 SECONDARY_VALUE_2_UNIT Simple Unsigned...

Page 25: ...SN 17 TRIMMED_VALUE 18 PRIMARY_VALUE 5 19 PRIMARY_VALUE_UNIT 20 PRIMARY_VALUE_TYPE 21 SECONDARY_VALUE_1 22 SECONDARY_VALUE_1_UNIT 23 SECONDARY_VALUE_2 24 SECONDARY_VALUE_2_UNIT 25 SCALE_IN 26 SCALE_OU...

Page 26: ...tc whatever is the manufacturer Oppositely the manufacturer s specific ones are defined only for its manufacturer As common manufacturer specific parameters we have calibration settings material infor...

Page 27: ...e constant is PV_FTIME Considering a step change to the input this is the time in seconds to the PV reaches 63 2 of the final value If the PV_FTIME value is zero the filter is disabled For more detail...

Page 28: ...e fail safe condition Please see the window Figure 3 5 Simatic PDM Advanced Settings for Analog Input Block The user can set the block mode operation The user can select PV Sec Value 1 or Sec Value 2...

Page 29: ...e bus timing of the device and information on cyclical data exchange TP303 has 2 function blocks 1 AI and 1 Totalizer Besides this TP303 has the empty module for applications that configure only some...

Page 30: ...l energy The totalizer function block integrates a variable e g flow rate or power in function of the time to the corresponding quantity e g volume mass or distance The rate unit of the Totalizer is p...

Page 31: ...menu and select Device Online Configuration Totalizer we have the following windows Figure 3 9 Simatic PDM Online Configuration Block Mode for Totalizer Block Conditions of alarm and warning limits T...

Page 32: ...M parameter defines the maximum and minimum values the sensor is capable of indicating according to SENSOR_UNIT used as it can be seen at figure below Sensor Lo Lim Sensor Hi Lim CAL_POINT_LO 0 0 CAL_...

Page 33: ...enu Apply to the input position 100 0 or the upper position value and wait until the readout of parameter TRIMMED_VALUE stabilizes Write 100 0 or the upper value in the parameter CAL_POINT_HI Figure 3...

Page 34: ...en actuates parameter LOWER until it reads 0 0 Limit Conditions for Calibration Upper 10 0 CAL_POINT_HI 110 0 CAL_POINT_HI CAL_POINT_LO CAL_MIN_SPAN 1 0 Otherwise Invalid calibration request Lower 10...

Page 35: ...e name described it is a transducer due the interfacing of its block with the LCD hardware The transducer display is treated as a normal block by any configuration tool It means this block has some pa...

Page 36: ...ed once he is capable to handle all kind of field devices from Smar All function block and transducers defined according Profibus PA have a description of their features written on binary files by the...

Page 37: ...then the display will show the increment and decrement arrows Set Alpha Numerical These parameters include two options value and mnemonic In option value it is possible to display data both in the al...

Page 38: ...e LCD interface will be shown two parameters at the same time switching between the configured parameter at the LCD II and the last monitoring parameter If the user do not want to show two parameters...

Page 39: ...nication and network wiring connections Among the possibilities by Local Adjustment the following options can be emphasized Mode block Outputs monitoring Tag visualization and Tuning Parameters settin...

Page 40: ...in orifice S once more and LOC ADJ should be displayed Place the magnetic tool in orifice Z In case this is the first configuration the option shown on the display does the configuration tool configu...

Page 41: ...hown on display An arrow pointing upward increments the address and arrow pointing downward decrements the address In order to increment the address insert the tool in S up to set the value desired In...

Page 42: ...TP303 Operation Maintenance and Instructions Manual 3 22...

Page 43: ...c safety applications c 1 6 V peak to peak from 3 9 MHz to 125 MHz Network Connection Check that the topology is correct and all devices are connected in parallel Check that two terminators are in goo...

Page 44: ...tools and wait for the S symbol on the right upper corner of the display to unlit thus indicating the end of the operation This procedure makes effective all factory configuration and will eliminate...

Page 45: ...ark indicates up position Figure 4 2 Four Possible Positions of the Display Upgrading TP301 to TP303 The sensor and casing of the TP301 is the same as the TP303 By changing the circuit board of the TP...

Page 46: ...ESSORIES ORDERING CODE DESCRIPTION SD1 Magnetic Tool for Local Adjustment BC1 Fieldbus RS232 Interface PS302 Power Supply FDI302 Field Device Interface BT302 Terminator DF47 Intrinsic Safety Barrier D...

Page 47: ...00 0269 A ANALOG BOARD GLL 1016 400 0637 O RINGS NOTE 3 Cover Buna N Neck Buna N 2 17 204 0122 204 0113 B TERMINAL HOLDING SCREW HOUSING IN ALUMINUM HOUSING IN 316 STAINLESS STEEL MAIN BOARD SCREW HOU...

Page 48: ...te 1 For category A it is recommended to keep in stock 25 parts installed for each set and for category B 50 Note 2 Includes terminal block bolts caps and identification plate without certification No...

Page 49: ...d intrinsically safe CENELEC and FM standards Temperature Limits Ambient 40 to 85 C 40 to 185 F Process 40 to 100 C 40 to 212 F Storage 40 to 100 C 40 to 212 F Display 10 to 60 C 14 to 140 F operation...

Page 50: ...0 80 kg Add for LCD display 0 13 kg Add for mounting bracket 0 60 kg Ordering Code MODEL PROFIBUS PA POSITION TRANSMITTER COD LOCAL INDICATOR 1 With Digital Indicator COD MOUNTING BRACKET 0 1 Without...

Page 51: ...IES POSITIONER REQUIREMENTS 1 INSTALLATION TO BE IN ACCORDANCE WITH ANSI ISA RP12 6 2 CONVERTER SPECIFICATION MUST BE IN ACCORDANCE TO APPROVAL LISTING 3 ASSOCIATED APPARATUS GROUND BUS TO BE INSULATE...

Page 52: ...TP303 Operation Maintenance and Instructions Manual 5 4...

Page 53: ...magnetic Others _______________________________ SITUATION DESCRIPTION ______________________________________________________________________________________________________________ ___________________...

Page 54: ...d return it to our factory In order to speed up analysis and solution of the problem the defective item should be returned with a description of the failure observed with as much details as possible O...

Page 55: ...operational limits temperature humidity etc according to the instructions manual In addition this Warranty Certificate excludes expenses with transportation freight insurance all of which are the cust...

Page 56: ...repair and SMAR and its dealer reserve themselves the right to refuse the service in cases not compliant to those conditions It is the customer s responsibility to tell SMAR and its dealer when the pr...

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