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Sentinel

13

GAS PIPING

A. Local installation codes apply. The pipe joint compound

used on threads must be resistant to the action of liquefied
petroleum gases.

B. The gas supply line to the boiler should be run directly from

the meter for natural gas or from the fuel tank for L.P.
propane gas. See page 2 for location of union and manual
main shutoff valve that may be specified locally.

Selecting pipe size for natural gas:

1. Measure or estimate the length of piping from the meter

to the installation site.

2. Consult gas supplier for heating value of gas-W/m

3

(BTU/cu. ft.).

3. Divide boiler rated input by heating value to find gas

flow in piping (m

3

/hr) (cu. ft. per hour).

4. Use table below to select proper pipe size.

Example: Boiler model SE-175 is to be installed. Distance
from gas meter to the boiler is 6.1m (20 ft). Heating value of
natural gas is 10560 W/m

3

(1020 BTU/cu. ft.) Select proper

pipe size.

At 6.1m

(20 ft.) length of pipe, match required capacity from table
below (choose higher capacity, in this case is 5.4 m

3

[190

cu. ft.] per hour). Required pipe size is 3/4". 

Improper gas pipe sizing will result in pilot flame outages,
insufficient heat and other installation difficulties. For more
information and also if other appliances are to be attached
to the piping system, see Appendix C of National Fuel Gas
Code ANSI Z2231 latest edition or CSA B 149.1 latest edi-
tion for  natural gas and propane.

C. The boiler and its gas connection must be leak tested

before placing the boiler in operation. Use liquid soap solu-
tion for all gas leak testing. Do not use open flame.

This boiler and its individual shutoff valve must be discon-
nected from the gas supply piping system during any pres-
sure testing of that system at test pressures in excess of 
3.5 kPa (1/2 PSIG). This boiler must be isolated from the
gas supply piping system by closing its individual manual

shutoff valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than 3.5
kPa (1/2 PSIG).

D. All gas piping used should be inspected thoroughly for

cleanliness before makeup. A sediment trap must be pro-
vided, as illustrated on page 2.

E. The minimum and maximum gas supply pressure (at the

inlet of gas valve) are shown on the boiler rating plate for
the type of gas used. Gas supply pressure should never be
less than minimum or more than maximum pressure when
the boiler or any other appliance is turned on or off.

BOILER ROOM AIR SUPPLY AND VENTILATION

An ample supply of air is required to obtain combustion and
ventilation. ALL AIR COMES FROM OUTSIDE, directly through
wall openings to the boiler or through unsealed openings
around windows, doors, etc. in the whole building. When
buildings are insulated, caulked and weather stripped, now or
later on, direct openings to outside may be required and
should be provided. If the boiler is not near an outside wall, air
may be ducted to it from outside wall openings.

Provisions for combustion and ventilation air must be made in
accordance with section 5.3, Air for Combustion and Ventila-
tion, of the National Fuel Gas Code, ANSI Z2231 latest edition
or CSA B 149.1 latest edition for natural gas and propane, or
applicable provisions of the local building codes. The follow-
ing recommendation applies to buildings of energy-saving
construction, fully caulked and weather stripped:

INSTALLATION IN ENCLOSED BOILER ROOM REQUIRES
TWO UNOBSTRUCTED OPENINGS FOR PASSAGE OF AIR
INTO THE BOILER ROOM:

1. Air drawn horizontally from outdoors DIRECTLY through an out-

side wall; one louvered opening near the floor and one louvered
opening near the ceiling, each opening with a minimum FREE air
passage area of 550 mm2 per kW (1 square inch per 4000 BTUH)
of total appliances’ input.

2. Air drawn horizontally through HORIZONTAL DUCTS; one open-

ing near the floor and one opening near the ceiling, each opening
with a minimum FREE air passage area of 1100 mm2 per kW (1
square inch per 2000 BTUH) of total appliances’ input.

3.  Air drawn VERTICALLY from outdoors; one opening at the floor

and one opening at the ceiling, each opening with a minimum
FREE air passage area of 550 mm2 per kW (1 square inch per
4000 BTUH) of total appliances’ input.

4.  Air drawn from inside the building; one opening near the floor and

one opening near the ceiling, each opening with a minimum
FREE air passage area of 2200 mm2 per kW (1 square inch per
1000 BTUH) of total appliances’ input.

IF BOILERS ARE INSTALLED ADJACENT TO OTHER FUEL
BURNING EQUIPMENT, THE AREA OF FREE OPENINGS
MUST BE APPROPRIATELY INCREASED TO ACCOMMODATE
THE ADDITIONAL LOAD.

Openings must never be reduced or closed. If doors or win-
dows are used for air supply, they must be locked open. Protect
against closure of openings by snow and debris. Inspect fre-
quently.

No mechanical draft exhaust or supply fans are to be used in or
near the boiler area.

The flow of combustion and ventilating air to the boiler must not
be obstructed.

Gas flow  =

=  4.9 m

3

/hr

51 290 W/hr

10 560 W/m

3

(

Gas flow  =

=  171.5 cu. ft. per hour

)

175,000 BTU/hour

1020 BTU/cu. ft.

1/2”

3/4”

1”

1 1/4”

1 1/2”

m

ft

m

3

/hr  cu.ft./hr. m

3

/hr  cu.ft./hr. m

3

/hr  cu.ft./hr. m

3

/hr  cu.ft./hr. m

3

/hr  cu.ft./hr.

3.0

10

3.7

132

7.9

278

14.7 520

29.7 1050

45.3 1600

6.1

20

2.6

92

5.4

190

9.9

350

20.7 730

31.1 1100

9.1

30

2.1

73

4.3

152

8.1

285

16.7 590

25.2 890

12.2

40

1.8

63

3.7

130

6.9

245

14.2 500

21.5 760

15.2

50

1.6

56

3.3

115

6.1

215

12.5 440

19.0 670

18.3

60

1.4

50

3.0

105

5.5

195

11.3 400

17.3 610

21.3

70

1.3

46

2.7

96

5.1

180

10.5 370

15.9 560

24.3

80

1.2

43

2.5

90

4.8

170

9.9

350

15.0 530

27.4

90

1.1

40

2.4

84

4.5

160

9.1

320

13.9 490

30.5

100

1.1

38

2.2

79

4.2

150

8.6

305

13.0 460

Length
of Pipe

Gas Flow In Piping

Pressure drop=8mm(0.3") water column, 0.60 specific  gravity gas.

Iron Pipe Size (Ips) inches

At pressure drop of 0.3 in. water, specific gravity = 0.60 gas.

Summary of Contents for SENTINEL

Page 1: ... READING THE INSTALLATION INSTRUCTIONS The installation must conform to the requirements of the authority having jurisdiction or in the absence of such requirements to the National Fuel Gas Code ANSI Z2231 latest edition or CSA B 149 1 latest edition for natural gas and propane The installation must also conform to the additional requirements in this Slant Fin Instruction Book In addition where re...

Page 2: ...ther appliance are vented to a single chimney Orifice indicated for sea level above are factory installed in boiler unless otherwise specified by the local authority See Section III on page 15 for burner input adjustment 1 1 2 FPT Supply 419 mm 16 1 2 552 mm 21 3 4 3 4 to air eliminating system by others Vent Damper shown vertically Vent Damper shown horizontally Sediment Trap required High Limit ...

Page 3: ... etc during appliance operation and service circulator replace ment condensate trap control replacement etc BOILER FOUNDATION A Provide a solid level foundation capable of supporting the weight of the boiler filled with water and extending at least 51 mm 2 past the jacket on all sides See dimensions of boiler page 2 B For installation on non combustible floors only The Com bustible Floor Kit part ...

Page 4: ...s utility local building codes and other authorities having jurisdiction If a masonry chimney is exposed to the outdoors on one or more sides below the roof line exterior chimney ONE of the following options apply 1 Chimney must be re lined with an approved metallic liner When this is done the chimney will be considered NOT exposed to the outdoors and the requirements for NON exposed chimneys and ...

Page 5: ...od outlet and the connec tor to the outdoor chimney or vent as close to the draft hood as practicable and without modification of the draft hood or the damper See figures 1 and 2 6 The inlet size of the vent damper must be the same nominal trade size as the outlet of the draft hood 7 This device must be located in a venting system or section of a venting system so that it serves only the single ap...

Page 6: ...ther end of the flexible metal conduit has a small molex plug and a 90 degree metal conduit connector Route the molex receptacle through the conduit bracket on the vent damper Place the harness receptacle into the damper plug Securely fasten the harness conduit con nector to the conduit bracket by carefully pushing it into the hole in the bracket 4 Restore electrical power and turn on gas supply C...

Page 7: ...electrical source is utilized the boiler when installed must be electrically grounded in accordance with the requirements of the authority having jurisdiction or in absence of such requirements with the Cana dian Electric Code CSA C22 1 Part 1 latest edition C Basic control wiring diagrams are supplied Other control systems may be factory sup plied see User s Information Manual and Instructions pa...

Page 8: ...8 Sentinel Figure 8 Multizoning of Sentinel boilers pump zoning system using R845A relay Figure 9 Multizoning of Sentinel boiler 2 zone system pump zoning system using R882A B relays ...

Page 9: ... same function THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITONS IS TRUE r e t a w r e l i o b e h t s e c u d e r t a h t d e l l a t s n i s i m e t s y s t n e m e g a n a m y g r e n e l a n r e t x e n A temperature as the heating load decreases g n i t a e h e c a p s y n a r o f d e s u t o n s i r e l i o b s i h T r e t a e r g r o H B M 0 0 3 w k 8 8 f o t u p...

Page 10: ...AIN BURNERS OFF VENT DAMPER CLOSES CIRCULATOR OFF SYSTEM GOES TO STANDBY SPARK GENERATOR MODULE POWERED S8600F OR S8600M IGNITION SPARK STARTS AND PILOT VALVE OPERATOR OPENS S8670E IGNITION SPARK AND PILOT VALVE OPERATOR DELAYED FOR 30 70 SECONDS L P PROPANE GAS S8600M and S8670E IGNITION TRIAL CONTINUES FOR 90 SECONDS AFTER TRIAL FOR IGNITION SYSTEM SHUTS OFF AFTER 5 MINUTES MODULE RE INSTATES TR...

Page 11: ... push and hold the but ton a second time for 20 seconds The display will read Pur OFF SETTING THE CONTROL At initial start up with the Economy Feature active the control establishes a 63 C 145 F target temperature To test the high limit shut off function the Economy Dial must be turned to OFF Once tested restore the Economy setting If the heating demand is high the target will increase over time t...

Page 12: ...l Targeting Works on page 4 for more information zECONOMY TARGET When the Economy feature is active the Fuel Smart HydroStat continually sets target temperatures below the high limit setting to maximize fuel efficiency When the boiler water reaches the target temperature the LED illuminates and the burner will shut down The boiler water will continue to cir culate and heat the house as long as the...

Page 13: ...nd should be provided If the boiler is not near an outside wall air may be ducted to it from outside wall openings Provisions for combustion and ventilation air must be made in accordance with section 5 3 Air for Combustion and Ventila tion of the National Fuel Gas Code ANSI Z2231 latest edition or CSA B 149 1 latest edition for natural gas and propane or applicable provisions of the local buildin...

Page 14: ...ER PIPING I CIRCULATING SYSTEMS A Hot water heating systems include a water circulating pump which may be mounted on the supply or return side of the boiler based on system design See figure 5 II AIR CONTROL SYSTEM A DIAPHRAGM EXPANSION TANKS are used to control system pressure in an AIR ELIMINATING SYSTEM an automatic air vent is used to REMOVE air from the sys tem water See figure 9 If system pr...

Page 15: ...NSI Z223 1 latest edition or CSA B149 1 00 for natural gas and propane does NOT permit firing at a higher input rate than the input rate indicated on the boiler rating plate in order to avoid hazardous conditions such as explosion or carbon monoxide poisoning b Poor higher heating value of gas is causing the actual input to be substantially lower than the rating plate indication Higher heating val...

Page 16: ... gauge 2 Air control system noise and air binding in system should be corrected 3 Water lines slightest leaks should be corrected 4 Low water cutoff for operation see instructions fur nished with unit 2 WATER LEVEL CHECK DURING HEATING SEASON A Check water pressure regularly and add water slowly to system when needed If much water is added venting may be necessary B Regular loss of water from wate...

Page 17: ...hen system water glycol solution is in contact with a potable water vessel as with a tankless heater PROPYLENE GLYCOL is used in the quick freeze food industry it is practically non toxic Its use may be permitted when tankless heaters are used When anti freeze must be used inhibited propylene glycol is recommended Useful information on the characteristics mixing proportions etc of glycol in heatin...

Page 18: ...zontal run of smokepipe 4 Inadequate chimney or venting system REMEDY 1 Check clean re light See instructions 2 Open gas valve s 3 Close switch 4 Replace fuse 5 Check control Clean contacts or replace control 6 Repair or replace 7 Replace transformer 8 Check clean and reinstall 9 Check with test light and correct 10 Check and correct in accordance with wiring diagrams included with appliance instr...

Page 19: ...t so appliance will operate continuously e Test for spillage at the draft hood relief opening after 5 min utes of main burner operation Use the flame of a match or candle or smoke from a cigarette cigar or pipe f After it has been determined that each appliance remain ing connected to the common venting system properly vents when tested as outlined above return doors win dows exhaust fans fireplac...

Page 20: ...ed from a well This accumulation creates an insulating layer that drastically affects boiler efficiency by reducing the transmission of heat through this primary transfer surface and causes extreme metal temperatures that eventually crack the heat exchanger RECOMMENDATIONS On all installations in hard water areas 1 The system should be thoroughly inspected for leaks which must be repaired however ...

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