SKYLUX Climalux Mounting Instructions Download

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E_MH_Mounting_instructions_Skylux_Climalux

01/05/2020

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SAFETY

p. 2

CONTENT

p. 4

OVERVIEW OF CLIMALUX PROFILES AND PARTS

p. 5 - 8

GENERAL INSTALLATION TIPS

p. 9 - 15

MEUSURING YOUR CLIMALUX ROOF

p. 10 - 11

PREPARATION

p. 12

GENERAL TIPS AND MAINTENANCE INSTRUCTIONS

p. 13 - 14

PLAN OF CLIMALUX PATIO ROOF

p. 15

SPECIFIC INSTALLATION TIPS FOR THE CLIMALUX SYSTEM

p. 16 - 45

POSTS

GUTTER

GUTTER RAFTER (FOR ROOF WITH OVERHANG)

p. 29 - 30

WALL PROFILE

RAFTERS AND SIDE RAFTERS

SPACERS

p. 36

GLAZING

FINISH

LOAD GRAPHS

LOAD GRAPHS FOR RAFTERS

LOAD GRAPHS FOR GUTTER PROFILES

p. 48 - 49

SPECIFIC INSTALLATION TIPS FOR LED LIGHTING

GLAZING THICKNESS TABLE

p. 51

Content

Summary of Contents for Climalux

Page 1: ...CANOPY Climalux Climalux Horizon Mounting instructions EN Art N 36179...

Page 2: ...a roof always walk forwards Make sure there s enough light in the working zone Low hanging obstacles and falling loads Forbidden to walk under or within a radius of 1 m of a hanging or lifted load Dem...

Page 3: ...ody as possible Parts of more than 25 kg must be lifted with at least 2 persons Personal protective equipment Work clothes safety shoes and helmet are mandatory for everyone Lifeline and harness are m...

Page 4: ...UCTIONS p 13 14 PLAN OF CLIMALUX PATIO ROOF p 15 SPECIFIC INSTALLATION TIPS FOR THE CLIMALUX SYSTEM p 16 45 POSTS p 17 19 GUTTER p 20 28 GUTTER RAFTER FOR ROOF WITH OVERHANG p 29 30 WALL PROFILE p 31...

Page 5: ...NTAL PROFILE SOFTLINE FOR GUTTER GX GIX CONNECTING PIECE FOR GX GDGL LED PROFILE FOR GDG GR RAISED PROFILE FOR GUTTER GX GXLX GUTTER PROFILE XL V1243 STEEL SHAFT 120 X 40 X 3 WALL GUTTER GIXL CONNECTI...

Page 6: ...ER GX GXLX PCLXLX POST CLIP 150 x 60 TO COMBINE WITH GUTTER GXLX PCLX POST CLIP 150 x 30 TO COMBINE WITH GUTTER GX C1CX COEX RUBBER WHITE BLACK COEX RUBBER GREY BLACK FOR WALL PROFILE MX C3 GREY RUBBE...

Page 7: ...32 3 STOP 32 3 GSX GUTTER END PIECE FOR GX GLSX GUTTER END PIECE FOR GX GLX GRSX GUTTER END PIECE FOR GX GR GASXL GUTTER END PIECE LEFT SKYLUX FOR GXLX GASXL GUTTER END PIECE RIGHT SKYLUX FOR GXLX GAS...

Page 8: ...X VGXLX CONNECTING PROFILE 2 GXLX BMR STAINLESS STEEL BOLT NUT AND WASHER M8 GC WATER OUTLET SWIVEL 80 mm UGS WUGS UNIVERSAL OUTLET SWIVEL FOR OUTLET ZSB ZSG ZSC SELF DRILLING SCREW SST SELF DRILLING...

Page 9: ...ted as a claim Terms conditions and guarantee The guarantee is void when the installation instructions provided below are not followed Not following the instructions and or using other parts may have...

Page 10: ...f the GXLX measures 180 mm For a construction with roof overhang see p 33 Determine the width B The width B of the Climalux is the distance between the outer side of the side rafters If the Climalux i...

Page 11: ...O1 Use a 5 metre string to draw a circle from point C1 The 2 circles intersect at C2 Line O1 C2 should be at a perfect right angle to your wall line C1 O1 H HM HG HN D h D 1 The difference in height...

Page 12: ...walls Make a slot in the walls against which the conservatory roof is to be installed Install a lead slab or zinc flashing Height first joint above Hm h and max 60 mm above the wall profile LED light...

Page 13: ...0 mm sheet must have a clearance lengthwise of 1 5 cm u Never block the sheet lengthwise or widthwise Always ensure sufficient clearance u Never stick the sheet using silicone even when it does not da...

Page 14: ...alled synthetic sheets with thin walls and a high insulating struc ture in the sheet are sensitive to foot knee and other impressions at the surface Please take enough precauti ons during transport an...

Page 15: ...uctions_Skylux_Climalux Overview drawing of the patio roof A10 A11 posts p 17 19 46 48 A20 A23 gutters p 20 32 49 A30 A33 wall profiles p 35 46 A40 A42 rafters and side rafters p 36 45 A10 A11 A20 A21...

Page 16: ...E_MH_Mounting_instructions_Skylux_Climalux 01 05 2020 16 56 Climalux Installation tips...

Page 17: ...post Base plate PV optional and U shaped bracket U bracket Post PX 110 141 2 Post PXLX 150 150 Attach the bracket to the ground first with a plug Install the provided outlet Post for gutter GXLX acce...

Page 18: ...05 2020 18 56 Posts Drill two holes on top Option 1 Attach the bracket to the ground first with a plug see page 11 Option 2 Attach the bracket to the post first Use self drilling screws ZSB Top Bottom...

Page 19: ...e on a solid foundation in concrete using the suitable fixing accessories not supplied Position the U bracket correctly on the base plate and fix it The U bracket for the middle posts can be installed...

Page 20: ...GLX V823 GX GR V823 Make sure there is a play of 10 mm if the gutter combination is to be installed between two walls The 5 mm clearance on each side is required for the installation of the slide ends...

Page 21: ...the opening for the water outlet Use a 80 mm circular drill optional Slide in the reinforcement profile V822 optional Preparation for post PX Installation of the U bracket PU Use the post caliber for...

Page 22: ...profiles can be linked using connection pins 909 and the connector profile GIX Use silicone SG20 as sealant 4 5 5 75 ZSB 3x LT150 GLX 909 2x GX GIX 909 4x GX GX 909 GIX GLX 909 The ornamental frame GL...

Page 23: ...st PX Install the outlet with swivel in the gutter opening and seal off with silicone GC GX Put the pre mounted gutter on the posts and secure the construction with the painted screws ZSG If the post...

Page 24: ...E_MH_Mounting_instructions_Skylux_Climalux 01 05 2020 24 56 Gutter GX Installation on post PXLX GX PXLX PXLX 49641 2x 72911 2x GX GC...

Page 25: ...01 05 2020 25 56 E_MH_Mounting_instructions_Skylux_Climalux Gutter GXLX Gutter combination with reinforcement profile GXLX V1243 170 180 52 58 90 5 PT150 GXLX V1243...

Page 26: ...out the opening for the water outlet Use a hole saw 80 mm not included in delivery Place the drill bit in the groove Next drill three holes of 9 mm for the L bracket Place the drill bit in the groove...

Page 27: ...nstructions_Skylux_Climalux Gutter GXLX Prepare the gutter and install all components Slide PT150 in the provided groove Afterwards fix LT150 with bolts 72910 and toothed washers 72912 72910 3x 72912...

Page 28: ...elements can be connected to each other for gutter lengths 7 m A gutter support must be installed at every gutter connection point The gutter profiles can be linked using connection pins 909 and the c...

Page 29: ...LX Drill two 11 mm holes in each gutter for the connecting piece Measure against the provided groove Insert the connection pins 909 and the connecting profile VGXLX Install LT150 PT150 25 12 5 25 11 H...

Page 30: ...E_MH_Mounting_instructions_Skylux_Climalux 01 05 2020 30 56 Gutter GXLX Fix the second gutter 72912 72910 GXLX 72911 49641 GXLX GXLX GXLX GIXL...

Page 31: ...01 05 2020 31 56 E_MH_Mounting_instructions_Skylux_Climalux Gutter GXLX Put the pre mounted gutter on the posts and attach the construction with M10 bolts toothed washers GXLX 49641 2x 72911 2x...

Page 32: ...structions_Skylux_Climalux 01 05 2020 32 56 Gutter GXLX Install the outlet with swivel in the gutter opening and seal off with silicone The swivel s orientation is important GXLX GC Orientation of swi...

Page 33: ...105 is not supplied It can be bought at any local hardware store We recommend treating the reinforcement profiles with an anti corrosion product 117 190 100 140 GDX GDCX V14105 Installation of the U b...

Page 34: ...ed screws ZSG Multiple gutter elements can be connected to each other for gutter lengths 7 m A gutter support must be installed at every gutter connection point The gutter profiles can be linked using...

Page 35: ...a diameter in function of the chosen fixing material Drill also a hole every 500 mm in the bottom indication line and start at 30 mm from the edge Important Slight the rubber C1CX in the profile MX be...

Page 36: ...ge 35 or calculate using the Climafast calculation application at disposal for free for professionals Components Rafter DX C3 or CY10 The rafters DX are cut to size in advance Preparation Fix the supp...

Page 37: ...tics can be found on page 13 14 Divide the total width in equal parts of maximum 750 mm for glass The glazing quantity is determined as following B 60 mm 750 rounded off upwards The width of the glazi...

Page 38: ...heck the axis on axis measurements On the gutter side the rafter DX rests on the sloping part of the gutter GXLX Each rafter is fixed to the wall side with 1 painted screw ZSG On the gutter side the r...

Page 39: ...rafter DX rests on the gutter rafter GDX at the gutter side Every rafter is fastened with 2 fixing profiles LGDX and ZSG screws Every rafter is fastened on to the wall side with 1 lacquered ZSG screw...

Page 40: ...20 40 56 Spacers Preparation spacers AX Fix a sealant C3 8 11 and 16 mm or CY10 8 9 mm on every spacer Installation spacers AX A spacer AX is clipped between the rafter profiles at the gutter and wall...

Page 41: ...UV protected side of the sheet is always upwards All useful information for the processing and installation of glazing plastics can be found on page 13 14 Apply a silicone sealant that does not affec...

Page 42: ...55 2 10 11 mm thick Position 3 for sheets of 16 mm The clip CL32 is used for 32 mm sheets Clipping is done by hand or with a rubber hammer and a small plank Make sure there are no dents in the clips...

Page 43: ...ends Fasten the CLSB to the rafter DX using ZSB screws Fasten perpendicularly and use a slight torque to ensure the screw head is pressed flat against the CLSB The CLST clips must be fastened manuall...

Page 44: ...nd in the table on p 55 CLSB CLSL for plastic sheets or glass of 15 or 16 mm thick with a rubber C3 Rubber CY10 also possible for glass of 8 or 9 mm Place the rubber C8 on 1 side in the clip CLLX for...

Page 45: ...ressed flat against the CLSB Cut the CLLX CLSL profile obliquely in accordance with the roof slope x at the wall side To determine the length of the CLLX CLSL profile measure the distance to the stop...

Page 46: ...profile with 2 ZSG screws in the rafter DX Only fasten the MSX after the installation of the roof is finished POSTS GX Check if the posts are perfectly vertical level and fasten at the bottom and top...

Page 47: ...ish POSTS GXLX Option 1 Check if the posts are perfectly vertical perpendicular and fasten the L brackets with 4 screws ZSB Option 2 Check if the posts are perfectly vertical perpendicular Then drill...

Page 48: ...E_MH_Mounting_instructions_Skylux_Climalux 01 05 2020 48 56 Finish Click the cover on the post PCLX PCLXLX...

Page 49: ...ck the plastic cap in the provided holes Seal the inside of the end plate with silicone 0 MM UGS ZSG ZSG A frontal UGS water outlet is required to ensure that the water can flow outside when the water...

Page 50: ...on top of each other A possible bending of the gutter profile above the sliding doors should therefore be taken into account When the selected gutter support cannot be installed where a certain span...

Page 51: ...ind load Practical example The axis distance AX between the rafters is 1000 mm for plastic sheets with a width of 980 mm The depth D of the roof is 3500 mm Determine the point on the graph 500 N m 1 2...

Page 52: ...choose the gutter GXLX which allows for a free span length P of 6200 mm Or you can choose the gutter GX with reinforcement V823 which allows for a free span length P of 4380 mm Or you can choose the...

Page 53: ...load in this case is 750 N m Determine the point on your graph 750 N m 1 300 and choose a gutter rafer above this point There are 2 possibilities according to the graph You can choose the gutter GXLX...

Page 54: ...nsformer per LED strip of maximum 7 meters Pull the extenstion cable 6 m through the lateral rafter of the wall profile to the gutter The transformer is placed in the wall profile for which there is s...

Page 55: ...0 ZSB S16X 10 mm S16X 11 mm S16X 12 mm ZSG S16X 13 mm ZSG S16X 14 mm ZSG S16X 15 mm ZSB ZSG S16X 16 mm ZSB S16X 32 mm S32 3 Legend CY10 ZSB ZSG ideal solution good solution screw use CY10 on both side...

Page 56: ...05 2020 ONLY USE ORIGINAL PARTS SUPPLIED BY SKYLUX FAILURE TO USE ORIGINAL PARTS VOIDS THE GUARANTEE CLIMALUX IS A REGISTERED BRAND OF SKYLUX SPINNERIJSTRAAT 100 B 8530 STASEGEM T 32 0 56 20 00 00 F...

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SKYLUX Climalux, Mounting Instructions

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