Skyjack 213217AAA Operating Manual Download

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OPERATING
MANUAL

SJ85 AJ

ARTICULATING BOOMS

213217AAA

December 2018
ANSI/CSA

Summary of Contents for 213217AAA

Page 1: ...OPERATING MANUAL SJ85 AJ ARTICULATING BOOMS 213217AAA December 2018 ANSI CSA...

Page 2: ...on Serial Number s SJ85 AJ A303 000 001 Above Original instructions in English Please refer to the website www skyjack com for contact information other Serial Numbers the most recent Technical Manua...

Page 3: ...ided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert agains...

Page 4: ...213217AAA SJ85 AJ 4 Notes...

Page 5: ...Serial Number Nameplate 13 1 4 Responsibility for Maintenance 13 1 4 1 Operator s responsibility for maintenance 13 1 4 2 Maintenance and inspection schedule 13 1 4 3 Owner s inspections 13 Section 2...

Page 6: ...ipped 35 3 5 7 Elevate telematics access control unit if equipped 36 Section 4 Pre operation 39 4 1 Operator s Responsibility 39 4 2 Visual Daily Maintenance Inspections 40 4 2 1 Labels 40 4 2 2 Elect...

Page 7: ...l console 62 5 1 3 Rotating turret using base control console 62 5 1 4 Moving jib up and down using base control console 62 5 1 5 Moving riser up and down using base control console 62 5 1 6 Raising o...

Page 8: ...ding Unloading 73 6 5 1 Loading and tie down 73 6 5 2 Locking the turret 74 6 5 3 Lifting 74 Section 7 Technical Diagrams Specifications 75 7 1 Technical Diagrams 76 7 2 Standard and Optional Equipmen...

Page 9: ...dures operator s responsibility for maintenance and all other warnings and instructions in this manual and on the MEWP Compare the labels on the MEWP with the labels found within this manual If any la...

Page 10: ...20 2018 standard Equipment identified with CSA meets the CSA B354 6 2017 standard 2 CSA Canada Operators are required to conform to national territorial provincial and local health and safety regulat...

Page 11: ...ive The other compartment contains the base control console main hydraulic manifold function valves hydraulic and fuel tanks 1 2 3 Boom assembly The boom assembly consists of the riser telescoping fly...

Page 12: ...213217AAA SJ85 AJ 12 Section 1 About This Mobile Elevating Work Platform MEWP Major Assemblies Figure 02 Major assemblies Platform Jib Base Chassis Wheels Turret Boom assembly Riser Fly boom Main boom...

Page 13: ...must be sure that the MEWP has been properly maintained and inspected before using it The operator must perform all the daily inspections and function tests found in Section 4 4 even if the operator i...

Page 14: ...213217AAA SJ85 AJ 14 Notes...

Page 15: ...the work requires to be closer than 10 ft stop and consult a qualified person with respect to electrical transmission and distribution to have appropriate measures taken Adhere to all the federal nati...

Page 16: ...ereon ENSURE all occupants wear personal fall protection equipment DO NOT raise the MEWP or operate elevated in windy or gusty conditions that exceed the limits specified in Section 7 7 DO NOT increas...

Page 17: ...ns Be aware of overhead obstructions or other possible hazards around MEWP when lifting or driving AVOID crushing hazards Be aware of crushing hazards when lifting or driving Keep all body parts insid...

Page 18: ...erials that exceed the confines of the guardrails unless approved by Skyjack DO NOT operate if MEWP is not working properly or if any parts are damaged or worn DO NOT leave MEWP unattended with key in...

Page 19: ...s could result in death or serious injury 2 4 Jobsite Inspection Ensure operating environment i e operating temperature Electromagnetic Compatibility EMC and hazardous location rating is suitable to M...

Page 20: ...213217AAA SJ85 AJ 20 Notes...

Page 21: ...or serious injury WARNING It is the responsibility of the operator to read completely understand and follow all instructions and warnings contained in this operating manual and on the MEWP Read and c...

Page 22: ...N 3 1 Component Identification TM HOUR METER QUARTZ TM 1 2 Footswitch Platform control console Base control console Manual storage box Main power disconnect switch Drive bypass valve Brake hand pump B...

Page 23: ...witch This switch is located in the engine compartment near the battery TM Figure 06 Main power disconnect switch 1 Main power disconnect switch This switch when in off position disconnects power to a...

Page 24: ...down of platform 7 6 Jib up down switch This switch controls up or down movement of jib 7 7 Fly boom extend retract switch This switch controls extension or retraction of fly boom 7 8 Main boom raise...

Page 25: ...tform control console 7 14 Start function enable emergency power switch This momentary switch when held in start position starts engine When held in function enable position allows base control functi...

Page 26: ...button sounds an automotive type horn 6 Status indicator pilot lights These lights indicate operational status and errors in any function in the controls engine A B C D E F A Footswitch This light ill...

Page 27: ...nal springs return it to neutral when released 7 12 Differential lock switch This momentary switch when pushed forward and then released engages differential lock and turns differential light on When...

Page 28: ...right rotation of platform 7 21 Generator on off switch if equipped This switch turns the hydraulic generator on or off NOTE All powered functions are disabled while the generator switch is on 7 22 B...

Page 29: ...lowered travel position elevated travel position chassis tilt platform load and boom positioning high low capacity The MEWP is in the lowered travel position if it is in ALL of the positions shown in...

Page 30: ...r Light Audible Alarm Restrictions Emergency Power Platform Emergency Power Base Lowered travel position tilted Disabled Disabled No restriction Enabled Enabled In lowered travel position tilted movin...

Page 31: ...sing system remains in fault mode the emergency power unit may be used to lower the platform Contact a qualified competent person for repairs High capacity zone Low capacity zone Border between high a...

Page 32: ...console When pressure is applied to the sensor bar it interrupts halts all functions 7 2 Reset button This button is located on the top left corner of the platform control console It lights up when p...

Page 33: ...fferential locking system provides more traction by providing equal drive to each wheel regardless of terrain Differential locks are used to prevent MEWP from getting stuck when driving on loose muddy...

Page 34: ...ated on the right side of the platform control console and the plug is located beside the hydraulic tank in the control compartment 3 5 2 Work light if equipped The work light assembly is mounted on t...

Page 35: ...pair the welder CAUTION Breathing welding fumes and gases can be hazardous to your health 3 5 5 Cold weather start if equipped The battery warmer hydraulic oil heater cord is located in the engine com...

Page 36: ...the Trackunit manager https www trackunit com services manager If PIN code or smart ID card has not been provided or does not work contact the machine owner NOTE It is the owner s responsibility to pr...

Page 37: ...machine owner IMPORTANT The access control unit will become inactive if the operator performs any of the following power disconnections and the predetermined amount of time set by the machine owner ha...

Page 38: ...213217AAA SJ85 AJ 38 Notes...

Page 39: ...erator must understand and follow the step by step instructions to test all MEWP functions The operator should make a copy of the Operator s Checklist see Section 4 4 and fill out the visual and daily...

Page 40: ...place and are legible 4 2 2 Electrical Maintaining the electrical components is essential to good performance and service life of the MEWP Inspect the following areas for chafed corroded and loose wir...

Page 41: ...s in a well ventilated area WARNING Battery acid is extremely corrosive Wear proper eye and facial protection as well as appropriate protective clothing If contact occurs immediately flush with cold w...

Page 42: ...engine components Check oil level on dipstick Oil level should be in the safe zone Add oil as needed Refer to service manual for recommended oil type Fuel leaks Ensure that there are no fuel leaks WA...

Page 43: ...lic return filter Ensure filter element is secure Ensure there are no signs of leakage or visible damage 5 High pressure filter Ensure housing is secure and shows no visible damage or leakage 6 Brake...

Page 44: ...loose or missing parts and there is no visible damage Drive axles Ensure front drive axle 2 and rear drive axle 3 are properly secured there are no loose or missing parts all fittings and hoses are p...

Page 45: ...ensure none are loose Refer to Section 7 6 for wheel tire specifications WARNING Do not use tires other than those specified for this machine Do not mix different types of tires Tires other than those...

Page 46: ...sure footswitch 4 is in good working order and has not been modified disabled or blocked Ensure MEWP floor 5 is secure and there is no visible damage 5 Platform control console Ensure all switches con...

Page 47: ...re no loose or missing parts and there is no visible damage Ensure all bolts and pins are properly tightened Ensure all hoses are properly tightened and there is no evidence of hydraulic leakage 4 E c...

Page 48: ...there are no loose wires or missing fasteners 4 Flashing amber light if equipped Ensure lamp is properly secured with no signs of visible damage 5 Welder if equipped Ensure welder and welder tray are...

Page 49: ...itch 1 In engine compartment turn main power disconnect switch to off position Result MEWP functions should not operate 2 In engine compartment turn main power disconnect switch to on position NOTE Cl...

Page 50: ...nable emergency power switch in function enable position and activate each boom and platform function Result Engine speed increases from idle to intermediate All boom and platform functions should ope...

Page 51: ...n welds or structure and there are no signs of deformation 5 Fully retract and lower boom 4 3 7 Testing emergency power 1 On base control console push in emergency stop button to turn engine off 2 On...

Page 52: ...in function enable position Result All boom and platform functions should not operate while holding start function enable emergency power switch in function enable position 9 Push in emergency stop bu...

Page 53: ...tructions in test area and that there is sufficient room for boom to swing 4 3 11 Testing platform emergency stop button and platform emergency stop light 1 Ensure engine is running 2 Push in emergenc...

Page 54: ...All MEWP functions should operate 4 3 14 Testing boom lowering cutout switch 1 With engine running depress and hold footswitch and raise main boom 0 6 m 2 ft 2 Fully lower main boom and continue to co...

Page 55: ...d and then release Result The audible visual alarm should activate immediately and stay on after the bar is released The engine should shut down after 1 second The reset button should illuminate 7 Pre...

Page 56: ...ition from engine start on off switch Result Engine should shut down and platform control console is disabled 3 Select on position from engine start on off switch Result Platform control console is en...

Page 57: ...lly retracted 3 Depress and hold footswitch 4 Slowly move drive steer controller in forward or reverse direction until MEWP begins to move and then return handle to center position Result MEWP should...

Page 58: ...speed 5 Fully retract fly boom 4 3 24 Testing horn 1 Push horn pushbutton Result Horn should sound 4 3 25 Testing differential lock switch WARNING Before engaging differential lock ensure drive steer...

Page 59: ...hazard could result in death or serious injury 1 Extend fly boom 30 cm 12 in while on a firm level surface Result The steer axles should be locked 2 Drive one of the steer tires up onto a 15 cm 6 in b...

Page 60: ...capacity zone indicator lights Testing secondary guarding electrical SGE Testing engine start on off switch Testing emergency power Testing manual platform leveling Testing steering Testing driving fu...

Page 61: ...ion refer to Section 2 4 4 If as a result of the risk assessment the need for rescue planning is identified a system of communication shall be established between people working on the platform and no...

Page 62: ...ensure that there are no personnel or obstructions in the path of rotation including blind spots 1 Activate function enable by selecting and holding start function enable emergency power switch to fun...

Page 63: ...on 2 On base control console turn off base platform key switch to platform position 3 On base control console pull out emergency stop button WARNING Ensure that you maintain three points of contact to...

Page 64: ...3 Moving jib up and down using platform control console 1 Depress and hold footswitch 2 On jib up down switch select to move jib up or down Release switch to stop 5 1 14 Moving riser up and down using...

Page 65: ...ress and hold footswitch 2 On platform control console push differential lock switch forward to the locked position and then release 5 1 23 Disengaging differential lock switch 1 Ensure path of intend...

Page 66: ...rank the starter If engine fails to start after multiple attempts contact a Service Technician IMPORTANT Ensure the heater is unplugged before operating the MEWP NOTE If the MEWP is to be parked for a...

Page 67: ...ency power unit to release the platform from the obstruction refer to Section 3 4 7 Do not attempt to free a snagged platform with lower controls until personnel are removed from the platform At base...

Page 68: ...refer to Section 3 4 5 6 2 1 Platform uphill If the MEWP becomes tilted with the platform uphill refer to Figure 25 follow the steps below to return to a lowered and retracted position 1 Lower main b...

Page 69: ...h 2 mph WARNING Do not winch or tow MEWP on grade steeper than 45 WARNING Do not winch or tow MEWP onto a slope or brake the towing vehicle rapidly Do not pull MEWP down an incline towards a winch 1 B...

Page 70: ...ve pump by loosening the valve stem item 1 marked with yellow paint Figure 28 90 degrees clockwise Figure 29 Drive bypass valve CAUTION Do not release brakes before disengaging drive motor 4 Push in b...

Page 71: ...ould cause a fire When changing liquid propane gas cylinder check all connections for damage or missing parts WARNING Do not smoke in an area where MEWPs are stored or refueled 6 4 1 Refuelling gasoli...

Page 72: ...peg on bracket or compartment is inserted into propane cylinder rim 4 Reconnect propane cylinder straps to hooks and fasten tightly 5 Attach coupler to propane cylinder and turn clockwise to tighten...

Page 73: ...must be parked on a level surface and must be secured to prevent rolling while MEWP is being loaded or unloaded 6 5 1 Loading and tie down 1 Lock turret using turret transportation lock refer to Secti...

Page 74: ...hown in Figure 35 2 Turn main power disconnect switch to off position 3 Clear platform of all personnel tools and materials WARNING When lifting the MEWP lifting devices must be attached to designated...

Page 75: ...SJ85 AJ 213217AAA 75 Section 7 Technical Diagrams Specifications...

Page 76: ...l Diagrams 7 1 Technical Diagrams Meters feet Figure 37 Reach diagram SJ85 AJ Axle oscillation free lowered travel position drive speed 4 8 km h 3 0 mph max Axle oscillation locked elevated travel pos...

Page 77: ...62 m 25 ft 62 17 22 m 56 ft 6 in 10 52 m 34 ft 6 in 11 63 m 38 ft 2 in 10 03 m 32 ft 11 in 10 24 m 33 ft 7 in 9 55 m 31 ft 4 in 27 66 m 90 ft 9 in 25 83 m 84 ft 9 in 2 67 m 8 ft 9 in 2 84 m 9 ft 4 in...

Page 78: ...ons Technical Diagrams Technical Diagrams Continued 168 1 62 m 64 in 2 44 m 1 83 m 96 in 72 in A 0 91 m 36 in A 2 97 m 9 ft 9 in 1 65 60 1 68 m 5 ft 6 in 3 05 m 10 ft 360 6 22 m 20 ft 5 in B C B 2 49...

Page 79: ...motion alarm Oscillating axle steer Platform controls Tri entry drop bar Spring applied hydraulically released brake Variable speed drive and function controls Operator engaged differential lock Dual...

Page 80: ...ion Record 7 3 Owner s Annual Inspection Record Figure 41 This decal is located on the scissor assembly It must be completed after an annual inspection has been completed Do not use the MEWP if an ins...

Page 81: ...2 84 m 9 ft 4 in Turret rotation 360 degrees continuous Turret tailswing 0 86 m 2 ft 10 in Gradeability torque equivalent to 45 Ground clearance under axle 0 33 m 13 in Turning Radius Inside 4WD 3 05...

Page 82: ...tions and Features B Model SJ85 AJ Electromagnetic Compatibility EMC Meets EN13309 2010 requirements Hazardous Location Rating MEWP not rated for hazardous locations Operating Temperatures Standard 20...

Page 83: ...EWP Weight Weight platform capacity Gross MEWP Weight Weight platform capacity LCP Locally Concentrated Pressure is a measure of how hard the MEWP tire tread presses on the area in direct contact with...

Page 84: ...ure LCP Foot print area identified by test 7 8 2 Overall uniform pressure OUP Base area length x width WARNING Do not use tires other than those specified for this machine Do not mix different types o...

Page 85: ...ction 8 Labels Figure 42 Label legend Safety Red indicates DANGER Safety Orange indicates WARNING Safety Yellow indicates CAUTION Safety Green indicates Emergency Lowering Procedure Safety Blue indica...

Page 86: ...1 Crushing hazard Warning Crushing hazard 2 Warning Do not alter Do not alter or disable limit switches or other safety devices TM 3 Model number Product Identifier Model number will vary may not be a...

Page 87: ...zard Warning Body crushing hazard 6 Tie down points Only use these points for tying down TM 7 Lift and tie down points Only use these points for lifting or tying down TM 8 Wheel load Indicates rated w...

Page 88: ...ard Do not use air filled tires Use approved matching foam filled tires only TM PSI BAR 10 Wheel specifications Refer to manual for wheel type offset pressure and torque 11 Tie down points Only use th...

Page 89: ...ect lever TM 2 Warning Maintenance support Do not enter the space beneath the work platform or extending structure during maintenance unless a means of structure support is in place Refer to service m...

Page 90: ...e and pump 6 Push in black knob 7 Pump by slowly pushing red knob in and out until 300 psi 21 bar shows on the gauge if equipped Brake is now released Refer to Section 6 3 Winching Towing Procedure 8...

Page 91: ...Description Label Pictorial 1 4x4 if equipped Product identifier 4 wheel drive 2 Skyjack manufactured date Manufactured MM YYYY TM 3 Serial plate Product identification and specifications Serial plate...

Page 92: ...Pictorial 1 Skyjack logo Skyjack 2 Diesel Use ultra low sulfur fuel only Unleaded fuel Use unleaded gasoline only 3 No smoking Do not smoke near this location TM 4 Model number Product Identifier Mode...

Page 93: ...crushing hazard Warning Body crushing hazard 6 Crushing hazard Warning Crushing hazard 7 Lift and tie down points Only use these points for lifting or tying down TM 8 Tie down points Only use these po...

Page 94: ...ates rated wheel load Wheel load will vary over different MEWPs TM kg lb 12 Wheel specifications Refer to manual for wheel type offset pressure and torque 13 Warning Annual inspection Refer to operati...

Page 95: ...n from start function enable emergency power switch and activate desired boom function to lower platform 1 2 3 TM 16 Emergency lowering identification 17 Tie down points Only use these points for tyin...

Page 96: ...ion Refer to the operating manual Perform visual inspection and function tests at the beginning of each shift Refer to Section 4 4 Operator s Checklist TM 3 No Insulation This MEWP is not electrically...

Page 97: ...ch configuration Do not exceed total weight or maximum number of people Load platform uniformly Maximum platform capacity varies with boom position Indicator lights on the base and platform control co...

Page 98: ...to raise or lower main boom Select fly boom extend retract switch to extend or retract fly boom Select off position to turn engine off base position to enable base control console or platform position...

Page 99: ...type see service manual 4 Hydraulic oil level Indicates minimum maximum oil level HIGH MAX LOW MIN TM 5 Warning Maintenance support Do not enter the space beneath the work platform or extending struct...

Page 100: ...e and pump 6 Push in black knob 7 Pump by slowly pushing red knob in and out until 300 psi 21 bar shows on the gauge if equipped Brake is now released Refer to Section 6 3 Winching Towing Procedure 8...

Page 101: ...e only 8 No smoking Do not smoke near this location TM 9 Open fuel cap slowly Refer to operating manual Open fuel cap slowly to prevent fuel from spraying out of fuel tank 10 Connect AC supply Connect...

Page 102: ...iguration Rated work load includes the weight of both personnel and material and maximum number of people in each configuration Do not exceed total weight or maximum number of people Load platform uni...

Page 103: ...tes location of operating manual TM 5 Hazard identification Refer to Section 2 Operator Safety Read and understand outlined risks associated with this work platform prior to operation TM 6 Model numbe...

Page 104: ...t lanyard in boom type platforms 8 Skyjack logo Skyjack 9 4x4 if equipped Product identifier 4 wheel drive 10 Warning California proposition 65 Cancer and Reproductive Harm https www p65warnings ca go...

Page 105: ...tor on off switch to turn hydraulic generator if equipped on or off 2 Horn Emergency stop Select horn pushbutton to sound horn Read operating manual Push emergency stop button to stop engine and disab...

Page 106: ...left or right Push and hold controller to drive forward or backward 5 Emergency lowering procedure Refer to operating manual 1 Select on position from engine start on off switch depress and hold foot...

Page 107: ...ride switch to tilt platform up or down Select fly boom extend retract switch to extend or retract fly boom Select jib up down switch to move jib up or down Select riser raise lower controller to rais...

Page 108: ...shing hazard Warning Crushing hazard 2 Connect AC supply Connect AC supply here TM 3 Warning Do not alter Do not alter or disable limit switches or other safety devices TM 4 Footswitch enable on off D...

Page 109: ...allowing the unit to move in the general direction of the joystick s movement At the heart of every Skyjack machine proven and simplistic control systems using Skyjack s colour coded and numbered wir...

Page 110: ...213217AAA SJ85 AJ 110 Notes...

Page 111: ...Cancer and Reproductive Harm https www p65warnings ca gov WARNING...

Page 112: ...www skyjack com...

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Skyjack 213217AAA, Operating Manual

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